Target Audience:
Professional Automotive Technicians, DIY Enthusiasts, Fleet Maintenance Departments
Value Proposition:
Provides factory-level repair and maintenance information, equivalent to what dealerships use, offering significant cost savings and empowerment for vehicle owners and independent repair shops.
Completeness:
Complete Factory Service Manual covering all repair procedures and specifications.
Accessibility:
Instant download, accessible across multiple operating systems.
Covered Models:
Chrysler Town & Country, Dodge RS, RG Caravan, Dodge Voyager
Estimated Pages:
Extensive (Detailed sections listed imply a comprehensive manual exceeding 1000 pages when compiled)
Type:
Factory Service Manual / Repair Manual
Powertrain:
Engine, Cooling, Fuel System, Exhaust System, Transmission, Differential & Driveline, Clutch (for manual transmission variants if applicable)
Chassis:
Suspension, Brakes, Steering, Tires/Wheels, Frame & Bumpers
Electrical And Electronics:
Audio, Chime/Buzzer, Electronic Control Modules, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints (Airbags), Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring Diagrams
Body And Comfort:
Body, Heating & Air Conditioning
Emissions:
Emissions Control, Emissions Control (2.5L Turbo Diesel)
Maintenance:
Lubrication & Maintenance, Fluid Changes, Filter Replacements, Inspections
Repair And Diagnostics:
Engine Repair, Transmission Overhaul, Brake System Servicing, Suspension Component Replacement, Electrical System Troubleshooting, HVAC System Repair, Body Panel Repair, Diagnostic Procedures, Component Testing, Reassembly Instructions
Depth:
Comprehensive Factory Level. Covers all repair procedures from basic maintenance to complete overhauls and diagnostics, suitable for professional technicians and advanced DIY enthusiasts.
Engine Options:
Likely includes 3.3L V6 (EGA), 3.8L V6 (L32), and potentially a 2.5L Turbo Diesel (specific to certain markets/trims like Voyager in Europe).
Engine Details 3.3L V6 Ega
Displacement:
3.3 Liters (201 cu in)
Configuration:
Overhead Valve (OHV), V6
Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Engine Details 3.8L V6 L32
Displacement:
3.8 Liters (230 cu in)
Configuration:
Overhead Valve (OHV), V6
Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Engine Details 2.5L Turbo Diesel
Configuration:
Inline 4-Cylinder, Turbocharged Diesel
Fuel System:
Direct Injection (likely Bosch VE or similar rotary pump system)
Transmission Type:
Automatic Transmission
Transmission Options:
Likely the 4-speed automatic 41TE/42LE was standard for most gasoline engines. Manual transmission may have been available on some base models or specific regional variants, though less common for this vehicle type.
Transmission Features:
Front-wheel drive (FWD), Electronically controlled with over-drive (41TE/42LE)
Atf Type:
Chrysler ATF+4 (Mopar Material Number 05013457AA or equivalent)
Wheelbase:
Approximately 119.2 inches (3028 mm) for long wheelbase models.
Overall Length:
Approximately 189.2 inches (4806 mm) for standard wheelbase, 201.0 inches (5105 mm) for long wheelbase.
Seating Capacity:
7 or 8 passengers depending on configuration (2-2-3 or 2-3-3 seating).
Cargo Volume:
Significant cargo space, with fold-and-stow or removable rear seats for maximum utility. Specific volume varies by configuration.
Curb Weight:
Varies by engine and trim, generally between 4,000 - 4,500 lbs (1814 - 2041 kg).
NHTSA Front Crash Test:
Likely rated well for frontal impact, as minivans of this era prioritized safety. Specific ratings would be available in OEM documentation.
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional traction control system available on higher trims.
Airbags:
Driver and front passenger airbags, optional side-impact airbags available.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
Audio System:
Factory radio with AM/FM, cassette, and CD player options. Premium Infinity sound systems were available.
Cruise Control:
Standard speed control system.
Remote Keyless Entry:
Optional remote keyless entry system.
Power Sliding Doors:
Optional power-operated sliding rear doors, a signature feature of these minivans.
Oil Change Interval:
Typically 3,000-7,500 miles (4,800-12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for specific recommendations).
Transmission Fluid Change:
Recommended every 30,000-60,000 miles (48,000-96,000 km) or as per severe duty schedule.
Coolant Change:
Initial change at 100,000 miles (160,000 km) for HOAT coolant, then every 50,000 miles (80,000 km) or 5 years thereafter.
Engine Oil Viscosity:
SAE 5W-30 is common for both 3.3L and 3.8L V6 engines (verify with manual for specific temperature ranges).
Coolant Type:
Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically orange color. Mopar Part Number 04662780 or equivalent.
Common Problems Powertrain:
Transmission issues (e.g., torque converter shudder, solenoid failures) in higher mileage vehicles. Head gasket leaks on 3.3L/3.8L engines are not uncommon.
Common Problems Chassis And Body:
Power sliding door mechanisms can require adjustment or repair. Suspension components (ball joints, tie rod ends) can wear. Alternator failures are also reported.
Brand Focus:
Chrysler is renowned for pioneering the minivan segment with the original Dodge Caravan and Plymouth Voyager in the mid-1980s.
Generation Details:
This manual covers the third generation of Chrysler's minivans (NS platform), which was a significant redesign focusing on improved styling, safety, and features.
Manufacturing Location:
North American production typically occurred at Chrysler assembly plants in Canada (Windsor, Ontario) and the United States (St. Louis, Missouri; Fenton, Missouri).
