Segment:
Full-size Minivan
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Vans
Manual Value Proposition:
Provides dealership-level repair and maintenance information for DIY or professional mechanics, saving time and money
Manual Usability:
Easy-to-read text, clear diagrams, step-by-step instructions, suitable for both novice and experienced users
Powertrain:
Engine mechanical, fuel system, cooling system, lubrication system, ignition system, exhaust system, engine control systems (ECM/PCM), transmission (automatic), driveline, torque converter
Chassis:
Suspension (front and rear), steering system, brake system (front and rear), wheels and tires
Electrical:
Power distribution, battery, charging system, starting system, lighting system, instrument cluster, gauges, warning lamps, body control module (BCM), power windows, power locks, power seats, mirrors, wipers and washers, horn, audio system, climate control system (HVAC), anti-theft system, trailer wiring
Body:
Body panels, doors, hood, liftgate, bumpers, interior trim, seats, restraints (airbags, seatbelts), glass, seals
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection and replacement
Repair:
Component diagnosis, removal and installation procedures, adjustment procedures, rebuild procedures for major components
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, electrical circuit tracing, fault code interpretation
Depth:
Comprehensive, from basic maintenance to advanced diagnostics and repair, including exploded views and step-by-step instructions
PDF Quality:
High quality, with clear text and high-resolution images/graphics, optimized for Adobe PDF Reader display
Printability:
Printable pages, allowing users to print specific sections for on-the-job use
Binding:
N/A (Digital Download - PDF)
Paper Type:
N/A (Digital Download - PDF)
Engine Code:
EGA (3.3L V6 OHV 12V)
Engine Displacement:
3.3 Liters / 3301 cc
Bore X Stroke:
Not specified, but typical for Chrysler 3.3L is 96.0 mm x 76.9 mm
Compression Ratio:
9.6:1 (typical for this engine)
Horsepower:
180 hp @ 5200 rpm (approximate, may vary slightly)
Torque:
205 lb-ft @ 4000 rpm (approximate, may vary slightly)
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Engine Management:
Chrysler SBEC or NGC powertrain control module (PCM)
Length:
Approximately 196.7 inches
Width:
Approximately 76.8 inches
Height:
Approximately 67.5 inches
Wheelbase:
Approximately 119.2 inches
Seating Capacity:
7-8 Passengers (depending on configuration)
Cargo Volume Behind 3Rd Row:
Approximately 45.0 cu ft
Cargo Volume With 3Rd Row Folded:
Approximately 120.0 cu ft (approximate, varies with seat removal)
Curb Weight:
Approximately 4400-4600 lbs (depending on trim and options)
NHTSA Front Impact Driver:
Good (for the era, specific rating may vary by test)
NHTSA Front Impact Passenger:
Good (for the era, specific rating may vary by test)
IIHS Front Offset Crash Rating:
Acceptable (for the era, specific rating may vary by test)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control (TCS)
Airbags:
Standard front airbags, optional side curtain airbags
Seatbelts:
Three-point seat belts in all seating positions, pretensioners for front seats
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (using synthetic blend or full synthetic oil)
Engine Air Filter Replacement:
Every 30,000 miles or as needed based on inspection
Spark Plug Replacement:
Every 100,000 miles (with platinum or iridium tipped plugs)
Transmission Fluid Change:
Inspect at 30,000 miles, change fluid and filter as needed or at 100,000 miles depending on usage and fluid condition
Engine Oil:
SAE 5W-30 (API Certified) - Capacity: 4.5 US quarts (4.3 L) with filter change
Coolant:
Chrysler HOAT (Hybrid Organic Additive Technology) coolant, 50/50 mix with distilled water - Capacity: Approx. 11.3 US quarts (10.7 L)
Transmission Fluid:
ATF+4 (Automatic Transmission Fluid Type 9602) - Capacity: Approx. 4.5 US quarts (4.3 L) for fluid change, 8.0 US quarts (7.6 L) for overhaul
Power Steering Fluid:
ATF+4 or equivalent power steering fluid
Transmission Problems:
Intermittent shifting issues, torque converter shudder, solenoid failures in the 41TE transmission can occur with high mileage and lack of maintenance.
Power Sliding Doors:
Motor burnout, cable wear, or switch failures can affect power sliding door operation.
Suspension Components:
Worn ball joints, tie rod ends, and control arm bushings can lead to steering looseness and premature tire wear.
Chrysler Minivan Legacy:
Chrysler pioneered the modern minivan segment with the original Dodge Caravan and Plymouth Voyager in 1983, setting the benchmark for the segment.
Third Generation Launch:
The RS platform represents the third generation of Chrysler minivans, introduced for the 1996 model year, with significant updates in 1998 and subsequent years including 2002.
Production Location:
Windsor, Ontario, Canada (Chrysler Canada Assembly Plant)
Consumer Reports Ratings:
Generally rated as average to below average for reliability in its class during this period by publications like Consumer Reports.
Car And Driver Features:
Often recognized for its spacious interior, flexible seating, and Stow 'n Go seating (introduced later in the generation, not necessarily on all 2002 models).
