🏷️ Basic Information

Make:

Chrysler

Model:

Voyager

Year:

1998

Body Style:

Minivan

Platform:

NS Platform

👋 Introduction

Market Segment:

Full-size minivan market, competing with vehicles like the Ford Windstar, Chevrolet Venture, and Pontiac Trans Sport.

Key Competitors:

Ford Windstar, Chevrolet Venture/Oldsmobile Silhouette/Pontiac Trans Sport, Honda Odyssey (early models), Toyota Previa.

Minivan Innovations:

Chrysler pioneered the minivan segment, and the Voyager offered features like Stow 'n Go seating (later generations, but the 1998 models built on this heritage), front-wheel drive, and flexible interior configurations.

Manual Value Proposition:

This factory repair manual provides the definitive guide for maintaining and repairing the 1998 Chrysler Voyager, essential for owners and independent repair shops seeking accurate, manufacturer-backed information.

📋 Manual Details

Systems Covered:

Engine, Transmission, Drivetrain, Brakes, Steering, Suspension, Electrical System, HVAC, Body & Interior, Body Repair, Troubleshooting, Specifications

Page Count:

Approximately 1200+

Manual Type:

Factory Repair Manual

Language:

English

Format:

Printed Book

📖 Manual Coverage

Engine Mechanical:

Detailed procedures for 3.3L (EGA) and 3.8L (L32) V6 engines, including disassembly, assembly, inspection, and overhaul of all components (block, cylinder head, pistons, crankshaft, camshafts, valves, timing, etc.).

Engine Electrical:

Complete diagnostic procedures, wiring diagrams, component testing, ignition system, fuel injection system (MPI), starting and charging system, sensor identification and testing.

Transmission Automatic:

In-depth coverage of the 4-speed automatic transmission (A604/41TE/42LE), including hydraulic control systems, torque converter, valve body, internal components, overhaul procedures, diagnostic charts, and fluid specifications.

Drivetrain:

Front-wheel drive system, including driveshafts, CV joints, wheel bearings, differential assembly (integral to transmission), and all related components.

Brakes:

Front and rear brake systems (disc front, drum rear standard). Detailed procedures for brake pad replacement, rotor resurfacing/replacement, caliper overhaul, master cylinder, brake booster, ABS system (if equipped), parking brake.

Steering Suspension:

Power steering system diagnosis and repair, steering gear, tie rods, ball joints, control arms, springs, shock absorbers, wheel alignment specifications.

HVAC System:

Air conditioning system components, refrigerant handling, compressor, condenser, evaporator, heater core, blower motor, control panel diagnosis and repair.

Body And Interior:

Door panels, seating systems, dashboard removal, interior trim, power windows, power locks, mirrors, sunroof (if equipped), body panel removal and installation.

Body Repair:

Sheet metal repair, welding procedures, rust repair, structural component repair, frame straightening (if applicable).

Maintenance Schedules:

Comprehensive recommended maintenance schedules covering fluid changes, filter replacements, inspections, and component servicing at various mileage intervals.

Troubleshooting:

Detailed diagnostic flowcharts and troubleshooting guides for common symptoms, drivability issues, electrical faults, and component failures.

Repair Procedures:

Step-by-step repair instructions for virtually every component and system, including torque specifications, special tool requirements, and alignment procedures.

Diagnostics:

Procedures for using diagnostic tools, interpreting fault codes (OBD-I/OBD-II), testing sensors, actuators, and modules.

Specifications:

All necessary technical specifications, including engine data, torque values, fluid capacities, electrical values, and dimensional data.

Depth Level:

Expert-level detail, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic fluid checks and replacements to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format:

N/A (Printed Book)

Print Quality:

High-quality printing with clear diagrams and text.

Binding Type:

Durable binding designed for shop use (likely perfect bound or saddle stitched, depending on original format).

Paper Type:

Heavy-duty, oil-resistant paper stock.

⚙️ Engine Specifications

Engine Options:

3.3L V6 (EGA) and 3.8L V6 (L32)

3.3L V6 Horsepower:

158 hp @ 4700 rpm (approx.)

3.3L V6 Torque:

195 lb-ft @ 3300 rpm (approx.)

3.8L V6 Horsepower:

166 hp @ 4300 rpm (approx.)

3.8L V6 Torque:

207 lb-ft @ 3200 rpm (approx.)

Fuel Delivery:

Multi-Port Fuel Injection (MPI)

Configuration:

Overhead Valve (OHV) V6

Block Material:

Cast Iron

Cylinder Head Material:

Aluminum

🔧 Transmission

Transmission Type:

4-speed Automatic (A604 / 41TE / 42LE)

Optional Transmission:

N/A for 1998 model year; only automatic was offered.

Transmission Control:

Electronic control with torque converter lock-up.

Transmission Fluid Type:

ATF+4 (Chrysler Mopar)

Transmission Fluid Capacity:

Approximately 7.0 - 8.0 quarts (depending on specific A604 variant).

📐 Dimensions

Wheelbase:

112.1 inches

Length:

189.4 inches

Width:

72.1 inches

Height:

68.4 inches

Curb Weight:

Approximately 3,800 - 4,100 lbs (depending on configuration).

Gross Vehicle Weight Rating:

Approx. 5,300 - 5,500 lbs.

Cargo Volume Behind First Row:

Approx. 140 cu ft (with rear seats removed).

Cargo Volume Behind Second Row:

Approx. 79 cu ft.

🛡️ Safety Features

NHTSA Driver Frontal Impact:

4-star rating (as per NHTSA records for similar Chrysler minivans of the era).

NHTSA Passenger Frontal Impact:

4-star rating (as per NHTSA records).

Anti Lock Brakes:

Optional ABS system available.

Airbags:

Driver and passenger front airbags standard.

Seat Belts:

Three-point seat belts for all occupants.

Child Seat Anchors:

Rear seating provisions for child restraints.

💡 Technology Features

Audio System:

Factory AM/FM stereo with cassette player. Optional CD player available. Speaker configuration varied by trim level.

Climate Control:

Manual or automatic climate control systems available depending on trim.

Cruise Control:

Standard on most models.

Remote Keyless Entry:

Optional feature.

🔧 Maintenance

Oil Change Interval:

Every 3,000 to 5,000 miles, or as per owner's manual recommendations based on driving conditions (using synthetic oil can extend this).

Transmission Fluid Change:

Recommended every 30,000 - 60,000 miles, depending on usage and fluid condition.

Coolant Flush:

Every 30,000 - 50,000 miles.

Spark Plugs:

30,000 - 60,000 miles (depending on plug type - platinum recommended).

Engine Oil Type:

API Certified SAE 5W-30 (check manual for confirmation, 5W-30 or 10W-30 common).

Engine Oil Capacity:

Approx. 4.0 - 4.5 quarts (with filter).

Coolant Type:

Chrysler-specified HOAT (Hybrid Organic Acid Technology) or compatible antifreeze.

Power Steering Fluid:

Chrysler Mopar Power Steering Fluid or ATF+4.

Common Transmission Problems:

Issues with the A604/41TE transmission, including torque converter shudder, solenoid failures, and erratic shifting, are relatively common and well-documented. Fluid changes and filter replacements are crucial for longevity.

Common Engine Problems:

Intake manifold gasket leaks, oil leaks (e.g., valve cover gaskets), and occasional cooling system issues (radiator, water pump) are noted.

Common Electrical Problems:

Window regulators and power lock actuators can fail over time. Battery and alternator issues are typical for vehicles of this age. Speaker corrosion can occur.

Common HVAC Problems:

Blend door actuators for the HVAC system can fail, leading to temperature control issues. AC compressor clutch failure is also possible.

Common Suspension Problems:

Worn ball joints, tie rod ends, and control arm bushings are common due to mileage and vehicle weight.

📚 Vehicle History

Chrysler Minivan Legacy:

Chrysler is credited with inventing the minivan segment with the original Dodge Caravan and Plymouth Voyager in 1983. The Voyager was the Plymouth badged version.

Generation:

This 1998 model is part of the second generation (NS) of Chrysler minivans, introduced in 1996, featuring a more aerodynamic design and improved chassis compared to the first generation.

Production Period:

The NS platform (Grand Caravan, Grand Voyager, Town & Country) was produced from 1996 to 2000.

Manufacturing Locations:

Primarily manufactured in North America (e.g., St. Louis, Missouri; Windsor, Ontario, Canada).

🏆 Awards & Recognition

Ward Top 10 Engines:

Chrysler's 3.8L V6 engine was recognized by Ward's AutoWorld as one of the top 10 engines in 1997, highlighting its refinement and power for the minivan segment.

Consumer Reports Reliability:

Reliability ratings for the 1998 Voyager were generally average to below average, with transmissions and certain electrical components noted as potential weak points. This manual is crucial for addressing these known issues.