Chrysler Voyager 1998 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 1998 Model Generation: Second Generation (NS/ES) Platform: Chrysler NS Platform Codes Chassis Code: NS 👋 Introduction Market Position Vehicle Type: Minivan...

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Voyager

Year:

Model Generation:

Second Generation (NS/ES)

Platform:

Chrysler NS Platform

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Type:

Minivan

Target Audience:

Families, individuals requiring versatile passenger and cargo transport.

Competitive Analysis

Competitors 1998:

Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Plymouth Voyager, Dodge Caravan.

Key Features

Design:

Distinctive cab-forward design, user-friendly interior packaging, multiple seating configurations.

Powertrain Options:

Reliable V6 engine options providing a balance of power and efficiency for its class.

Versatility:

Flexible seating arrangements and ample cargo space.

📋 Manual Details

Coverage Areas

Coverage:

Comprehensive factory service repair for 1998 Chrysler Voyager

Page Count

Pages:

Approximately 1500-2000 (estimated for a complete FSM)

Manual Type

Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF) - searchable, printable

📖 Manual Coverage

Systems Covered

Engine:

3.0L V6 (Mitsubishi 6G72), 3.3L V6 (Chrysler EFA), 3.8L V6 (Chrysler EGD)

Transmission:

4-speed Automatic Transaxle (A604/41TE/42LE)

Drivetrain:

Front-Wheel Drive (FWD)

Brakes:

Front Disc, Rear Drum (Standard), Front & Rear Disc (Optional)

Suspension:

Independent Front Suspension (MacPherson Struts), Torsion Beam Rear Axle with Watt's Linkage

Steering:

Power Rack and Pinion

Electrical:

Complete wiring diagrams, component locations, diagnosis of charging, starting, lighting, ignition, and accessory systems.

HVAC:

Air Conditioning, Heating, Ventilation, Climate Control (where applicable)

Body:

Exterior body panels, doors, windows, glass, interior trim, seating mechanisms, power sliding door system (if equipped)

Chassis:

Frame, exhaust system, fuel system, cooling system

Procedures Included

Maintenance:

Oil change, filter replacement, fluid checks and top-offs, spark plug replacement, belt replacement, brake fluid flush.

Troubleshooting:

Diagnostic flowcharts for common drivability, electrical, and mechanical issues.

Repair:

Engine component replacement (e.g., water pump, alternator, starter), transmission service and repair, brake component replacement, suspension overhaul, steering system repair, electrical component repair.

Diagnostics:

OBD-II diagnostic trouble codes (DTCs) interpretation, sensor testing, actuator testing, module diagnostics.

Special Tools:

Identification and usage of specialized tools required for specific repairs.

Technical Depth

Depth:

Complete, from basic maintenance to in-depth engine and transmission rebuilds, including detailed torque specifications and tolerances.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, ensuring clarity of diagrams and text.

Searchability:

Fully searchable text for quick access to information.

Print Quality

Printability:

Printable pages for easy reference in a workshop environment.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

3.0 Liters

Engine 1 Type:

SOHC V6 (Mitsubishi 6G72)

Engine 1 Horsepower:

Approx. 150 hp @ 5000 rpm

Engine 1 Torque:

Approx. 170 lb-ft @ 3750 rpm

Secondary Engine

Engine 2 Displacement:

3.3 Liters

Engine 2 Type:

OHV V6 (Chrysler EFA)

Engine 2 Horsepower:

Approx. 158 hp @ 4800 rpm

Engine 2 Torque:

Approx. 203 lb-ft @ 3600 rpm

Tertiary Engine

Engine 3 Displacement:

3.8 Liters

Engine 3 Type:

OHV V6 (Chrysler EGD)

Engine 3 Horsepower:

Approx. 166 hp @ 4400 rpm

Engine 3 Torque:

Approx. 230 lb-ft @ 3200 rpm

Performance

Fuel Type:

Unleaded Gasoline

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Cooling System

Cooling Type:

Liquid-Cooled

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic Transaxle

Transmission Codes:

A604, 41TE, 42LE (depending on engine and build)

Optional

Optional Transmissions:

N/A (All models equipped with automatic)

Features

Transmission Control:

Electronic pressure control and overdrive.

Fluid Specifications

Transmission Fluid Type:

ATF+4 (Chrysler Mopar)

Transmission Fluid Capacity:

Approx. 7.5 - 8.5 Quarts (17-19 Pints) for dry fill (check specific engine/transmission combination)

📐 Dimensions

Exterior

Wheelbase:

112.1 inches

Length:

179.1 inches (Standard Wheelbase), 190.6 inches (Long Wheelbase - Grand Voyager)

Width:

72.0 inches

Height:

67.5 inches

Interior

Passenger Capacity:

7 Passengers (typical configuration)

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 38 cubic feet

Cargo Volume Max:

Approx. 140 cubic feet (with rear seats removed)

Weights

Curb Weight Est:

3700 - 4200 lbs (depending on engine and trim)

Gross Vehicle Weight Rating Gvw:

Approx. 5800 - 6000 lbs

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

4 Stars (1998)

NHTSA Frontal Passenger:

4 Stars (1998)

NHTSA Side Driver:

3 Stars (1998)

NHTSA Side Passenger:

3 Stars (1998)

Active Features

Anti-lock Braking System (ABS) available, standard on some trims.

Passive Features

Airbags:

Driver and front passenger airbags.

Seatbelts:

Three-point seatbelts for all outboard seating positions, lap belts for center seats.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Available Infinity premium sound system.

Climate Control:

Manual climate control standard, optional automatic climate control on higher trims.

Driver Assistance

Cruise Control:

Standard cruise control.

Traction Control:

Traction control system available on some models.

Connectivity

Power Features:

Power windows, power door locks, power mirrors available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months (synthetic oil recommended), or 3,000 miles (conventional oil).

Air Filter Replacement:

Every 30,000 miles or as needed based on conditions.

Spark Plug Replacement:

Every 100,000 miles (platinum or iridium plugs).

Transmission Fluid Change:

Every 60,000 miles or 4 years, or sooner under severe service.

Coolant Flush:

Every 100,000 miles or 5 years.

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 (API Certified)

Engine Oil Capacity:

3.0L V6: 4.0 Quarts; 3.3L V6: 4.5 Quarts; 3.8L V6: 4.5 Quarts (with filter)

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Green Color

Power Steering Fluid:

Chrysler Mopar Power Steering Fluid or Dexron III ATF

Known Issues

Common Issue 1:

Transmission solenoid pack failures (especially on earlier 41TE units), leading to shifting problems.

Common Issue 2:

Water pump leaks, particularly around the gasket.

Common Issue 3:

Power sliding door mechanism issues (if equipped).

Common Issue 4:

Premature wear of suspension components (ball joints, tie rod ends) due to vehicle weight.

Common Issue 5:

Evaporative Emission Control (EVAP) system leaks, often resulting in check engine lights.

📚 Vehicle History

Brand Heritage

Brand:

Chrysler Corporation, known for innovation in the minivan segment.

Model Evolution

Generation:

This is the second generation (NS), introduced for the 1996 model year, featuring a significant redesign from the previous generation.

Platform Change:

Shifted to the NS platform, offering improved aerodynamics and chassis dynamics.

Production

Production Period:

1996-2000

Manufacturing Location:

Windsor, Ontario, Canada (Chrysler Canada Assembly Plant)

Sales Figures

Sales Performance:

Strong sales performance, continuing Chrysler's dominance in the minivan market during this era.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Chrysler minivans were frequently recognized on Car and Driver's 10Best lists in the 1990s, though specific '98 Voyager placement might vary.

Ratings

IIHS Ratings:

Insurance Institute for Highway Safety (IIHS) ratings should be consulted for specific crashworthiness data.