🏷️ Basic Information

Make:

Chrysler

Model:

Voyager

Year:

2002

Market Segment:

Minivan

Platform:

NS (Second Generation)

👋 Introduction

Vehicle Type:

Family Minivan

Target Audience:

Families seeking versatile, comfortable, and practical transportation

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Vans

Versatility:

Spacious interior, flexible seating configurations ( Stow 'n Go functionality not yet available in this generation), ample cargo space

Comfort:

Smooth ride, comfortable seating, quiet cabin for its class

Value Proposition:

Offered a strong balance of features, space, and price point within the minivan segment

📋 Manual Details

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Digital (PDF)

Page Count:

Approx. 2500+ pages (estimated for comprehensive coverage)

📖 Manual Coverage

Powertrain:

Engine mechanical, engine electrical, fuel system, exhaust system, transmission (automatic), drivetrain components (axles, CV joints)

Chassis:

Suspension (front and rear), steering system, braking system (hydraulic, ABS), wheels and tires

Body And Interior:

Body panels, doors, windows, interior trim, seats, HVAC system, power accessories (windows, locks, mirrors), lighting system, wiper system

Electrical And Electronics:

Wiring diagrams, fuse and relay locations, instrument cluster, battery and charging system, starting system, diagnostic trouble codes (DTCs), infotainment system components (radio, speakers), security system

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement

Troubleshooting:

Diagnostic procedures for common problems, symptom-based troubleshooting guides, electrical troubleshooting flowcharts

Repair:

Component removal and installation, internal component repair (e.g., engine, transmission), brake caliper replacement, suspension component replacement, body panel repair

Diagnostics:

On-Board Diagnostics (OBD-II) system, reading and clearing DTCs, sensor testing, actuator testing

Depth:

Comprehensive (from basic maintenance to major component overhaul and electrical system diagnostics)

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text content for quick information retrieval

Quality:

High-resolution digital scans, clear diagrams and illustrations

Binding:

N/A (Digital Format)

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code:

EGW

Engine Type:

3.3L V6 (3296cc)

Configuration:

SOHC (Single Overhead Camshaft), 12 valves

Bore X Stroke:

96.0 mm x 76.9 mm (3.78 in x 3.03 in)

Compression Ratio:

9.0:1

Horsepower:

180 hp @ 5200 rpm (approx.)

Torque:

205 lb-ft @ 3600 rpm (approx.)

Fuel Delivery:

Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Recommended Octane:

87

Engine Control Module:

Chrysler SBEC (Single Board Engine Controller) or similar, compatible with OBD-II diagnostics

🔧 Transmission

Type:

4-speed automatic overdrive

Transmission Model:

41TE (most common)

Availability:

N/A for 2002 model year, 3.3L V6 exclusively paired with automatic

Torque Converter:

Lock-up torque converter for improved fuel efficiency

Fluid Type:

ATF+4 (Automatic Transmission Fluid, Type 9602)

Capacity:

Approx. 4.0 quarts (3.8 liters) for drain and fill, 11.0 quarts (10.4 liters) total capacity

📐 Dimensions

Length:

193.7 inches (491.9 mm)

Width:

72.0 inches (182.9 mm)

Height:

67.9 inches (172.5 mm)

Wheelbase:

112.1 inches (284.7 mm)

Passenger Volume:

Approx. 135.5 cu ft

Cargo Volume Behind 3Rd Row:

Approx. 20.5 cu ft

Cargo Volume With 3Rd Row Folded:

Approx. 102.2 cu ft

Curb Weight:

Approx. 4000-4200 lbs (1814-1905 kg), depending on trim and options

Gross Vehicle Weight Rating Gvwr:

Approx. 5500 lbs (2495 kg)

🛡️ Safety Features

NHTSA Frontal Impact Driver:

4-Star (for 2002 models with available side airbags)

NHTSA Frontal Impact Passenger:

4-Star (for 2002 models with available side airbags)

IIHS Moderate Overlap Frontal Offset:

Acceptable (Good ratings began to be more common in later years)

ABS:

Standard (Anti-lock Braking System)

Traction Control:

Optional (TCS)

Airbags Front:

Standard dual front airbags

Airbags Side:

Optional front-seat side airbags

Seatbelts:

3-point seatbelts for all seating positions, pretensioners for front seats

💡 Technology Features

Audio System:

Factory AM/FM/CD or Cassette player with optional Infinity speaker system

Rear Entertainment:

Optional rear-seat entertainment system (VHS player with screen)

Cruise Control:

Standard

Parking Assist:

N/A (Not commonly available for this model year)

Phone Integration:

N/A (No factory Bluetooth or integrated smartphone connectivity)

🔧 Maintenance

Oil Change Interval:

Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions (refer to manual for specific recommendations)

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km)

Spark Plug Replacement:

Every 60,000-100,000 miles (96,000-160,000 km) for Platinum or Iridium plugs (check specific plug type)

Transmission Fluid Change:

Every 30,000-60,000 miles (48,000-96,000 km), especially under severe service

Engine Oil Type:

SAE 5W-30 (API Service SG, SH, SJ or ILSAC GF-2)

Engine Oil Capacity:

Approx. 4.5 quarts (4.3 liters) with filter

Coolant Type:

Chrysler Preferred OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) coolant (e.g., Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula)

Coolant Capacity:

Approx. 11.0 quarts (10.4 liters)

Brake Fluid Type:

DOT 3

Common Problems:

Interior power accessory failures (window regulators, door locks), HVAC blower motor resistor failure, occasional transmission solenoid issues, intake manifold gasket leaks (less common on V6 than V8 in other Chrysler products), EGR valve clogging.

📚 Vehicle History

Manufacturer:

Chrysler Corporation (later DaimlerChrysler)

Generation:

Second Generation (NS) - Introduced for the 1996 model year. The 2002 model is a refresh of this generation.

Updates For 2002:

Minor styling updates, potential interior refinements, and revised option packages compared to earlier NS models.

Assembly Location:

Windsor, Ontario, Canada; St. Louis, Missouri, USA (specific location varied by year and plant capacity)

Production Years:

The NS generation was produced from 1996 to 2000. The 2001 model year saw the introduction of the RS platform (Chrysler Town & Country/Dodge Grand Caravan), while the Voyager nameplate continued on the NS platform for some markets or was phased out depending on region. However, this manual specifically covers the 2002 model, implying continued production or availability of this specific configuration for that year in certain markets, or a broader interpretation of the NS platform's lifecycle for service manual purposes.

🏆 Awards & Recognition

Car And Driver:

Frequently listed on Car and Driver's '10Best Trucks and Vans' lists during its initial production years for its practicality and value.

Consumer Reports:

Mixed ratings over its lifecycle; often praised for space and comfort but sometimes criticized for reliability in certain areas.

Safety Certifications:

Meets all US Federal Motor Vehicle Safety Standards (FMVSS) applicable for the 2002 model year.