Market Position:
The Chrysler Voyager (and its Dodge Caravan and Plymouth Voyager siblings) was a cornerstone of the minivan segment, known for its practicality, spacious interior, and family-oriented features. This manual covers the North American market version.
Competitive Analysis:
Competed directly with vehicles like the Honda Odyssey, Toyota Sienna, Ford Windstar, and Chevrolet Venture. The 2001-2002 models represented a significant update with improved styling, powertrains, and safety features over earlier generations.
Key Features:
This factory service manual provides the most accurate and complete repair and maintenance information directly from Chrysler, essential for anyone looking to maintain or repair their 2001-2002 Voyager with precision.
Systems Covered:
Engine Mechanical, Engine Control System (MPI), Fuel System, Cooling System, Exhaust System, Starting System, Charging System, Ignition System, Clutch, Manual Transmission, Automatic Transmission, Driveline, Axles, Suspension (Front & Rear), Steering System, Brakes (ABS, Disc, Drum), Climate Control System (HVAC), Body Electrical System, Lighting, Instruments and Gauges, Wiper/Washer System, Audio System, Power Locks, Power Windows, Power Sliding Doors, Power Tailgate, Safety Systems (Airbags, Seatbelts), Interior Trim, Exterior Trim, Chassis Components, Frame and Body
Procedures Included:
Routine Maintenance, Scheduled Maintenance, Troubleshooting Guides, Diagnostic Procedures, Component Removal and Installation, Repair Procedures, Overhaul Procedures, Wiring Diagrams, Component Specifications, Torque Specifications, Diagnostic Trouble Codes (DTCs), Adjustment Procedures, Lubrication Specifications
Page Count:
Hundreds of pages (exact count varies by specific factory issue, typically over 1500 pages for complete sets)
Manual Type:
Factory Service Repair Manual
Engine Mechanical:
Detailed diagrams, disassembly, assembly, inspection, and repair of engine components including cylinder heads, pistons, connecting rods, crankshaft, camshafts, valves, timing systems, and engine block.
Engine Control:
In-depth coverage of the Powertrain Control Module (PCM), sensor diagnostics (e.g., crankshaft position, camshaft position, oxygen sensors, throttle position sensor), actuator diagnostics (e.g., fuel injectors, ignition coils), and emissions control systems.
Transmission:
Complete overhaul and repair procedures for both manual and automatic transmissions (e.g., A604, A670, NV1500, NV3500), including valve body diagnosis, clutch pack replacement, torque converter service, and shift control system adjustments.
Brakes:
Detailed service procedures for hydraulic brake systems, Anti-lock Braking System (ABS) components (e.g., ABS control module, wheel speed sensors, hydraulic pump), brake fluid specifications, disc and drum brake servicing, and parking brake adjustments.
Electrical:
Comprehensive wiring diagrams for all vehicle systems, including power distribution, lighting, ignition, starting, charging, instrument cluster, power accessories, and body control modules. Includes diagnostic procedures for electrical faults.
Troubleshooting:
Systematic troubleshooting guides based on symptoms, including diagnostic flowcharts and pinpoint tests for identifying the root cause of malfunctions.
Diagnostics:
Procedures for using diagnostic scan tools to retrieve Diagnostic Trouble Codes (DTCs), interpret data streams, and perform actuator tests for various electronic control modules.
Component Replacement:
Step-by-step instructions for removing and installing virtually every component on the vehicle, from basic filters to complex powertrain and body modules.
Technical Depth:
Factory-level diagnostic and repair information, suitable for professional technicians and serious DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission overhauls.
Engine Displacement Liters:
3.3L
Engine Cylinders Primary:
6
Engine Configuration Primary:
OHV (Overhead Valve), V-Configuration
Horsepower Primary:
170 hp @ 4600 rpm (approx.)
Torque Primary:
205 lb-ft @ 3300 rpm (approx.)
Fuel Delivery:
Sequential Multi-Point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Displacement Liters Optional:
3.8L
Engine Code Optional:
EGH
Horsepower Optional:
180 hp @ 4400 rpm (approx.)
Torque Optional:
230 lb-ft @ 3200 rpm (approx.)
Transmission Type Standard:
4-Speed Automatic Transaxle
Transmission Model Standard:
41TE / 42LE (depending on engine)
Transmission Type Optional:
Manual Transaxle
Transmission Model Optional:
NV3500 (5-speed)
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid, Type 9602)
Transmission Fluid Capacity:
Approx. 4.0-4.5 quarts (dry fill), 2.5-3.0 quarts (drain and refill)
NHTSA Rollover Rating 2001:
Four-star rating (driver and passenger)
IIHS Frontal Offset Score:
Good (for comparable models)
Active Features List:
Anti-lock Braking System (ABS), Traction Control (optional on some trims)
Passive Features List:
Frontal airbags (driver and passenger), Side-impact airbags (optional), Three-point seatbelts in all positions, Child seat LATCH anchors
Infotainment Options:
AM/FM radio with CD player, Cassette player, Optional premium audio systems, Optional rear-seat entertainment system (DVD player).
Driver Assistance Features:
Cruise Control, Optional rear parking assist sensors.
Connectivity Options:
Power windows, Power door locks, Remote keyless entry (optional), Power sliding doors (optional), Power liftgate (optional).
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months (depending on oil type and driving conditions, refer to owner's manual for precise intervals)
Transmission Fluid Change Interval:
Every 30,000-60,000 miles or 2-3 years (severe service may require more frequent changes)
Spark Plug Replacement Interval:
100,000 miles (platinum or iridium)
Engine Oil Specification:
SAE 5W-30 (API certified, consult manual for specific certification)
Coolant Type:
Mopar Antifreeze/Coolant (MS-9769) or equivalent HOAT (Hybrid Organic Acid Technology)
Known Issues:
Headliner sagging, Power sliding door mechanism issues, Suspension component wear (ball joints, tie rod ends), Radiator and cooling fan failures, Transmission solenoid pack failures (especially on earlier 41TE/42LE transmissions), EGR valve clogging, Oil filter housing leaks.
Brand Heritage:
Chrysler has a long history in automotive innovation, particularly recognized for pioneering the modern minivan segment with the original Dodge Caravan and Plymouth Voyager in the mid-1980s.
Model Evolution:
The Voyager nameplate was primarily used for export markets and for Chrysler's own branding, parallel to the Dodge Caravan. The 2001-2002 models are part of the third generation (RS), which received a significant facelift for 2001, including revised styling, updated interiors, and powertrain improvements.
Production Location:
Windsor, Ontario, Canada
