Target Audience:
Families, commercial use (transportation services)
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Dodge Grand Caravan
Design Philosophy:
Emphasis on passenger comfort, cargo versatility, and practicality for family use.
Unique Selling Points:
Versatile seating configurations (Stow 'n Go on some later models, but manual covers precursor), available all-wheel drive (on some models), comfortable ride quality.
Primary Market:
North America, Europe (variant models)
Regional Variations:
Includes specifications relevant to North American configurations, with notes on potential European market differences where applicable.
Estimated Pages:
Hundreds of pages (specific count not provided, but implies comprehensive coverage)
Type:
Factory Service Repair Manual
Powertrain:
Engine, Transmission, Drivetrain, Fuel System, Exhaust System, Cooling System, Ignition System
Chassis:
Suspension (front and rear), Steering System, Brake System (including ABS), Wheels and Tires
Electrical:
Body Electrical, Powertrain Control Module (PCM), Ignition System, Lighting, Instrumentation, Audio Systems, HVAC Controls, Power Accessories (windows, locks, seats), Airbag System (SRS), Security System
Body:
Body Panels, Doors, Hood, Liftgate, Bumpers, Interior Trim, Seats, Glass, HVAC Components (dash, interior)
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, lubrication
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings, symptom-based diagnostics
Repair:
Component removal and installation, disassembly and assembly of major systems, specific repair procedures for common failures
Specifications:
Torque specifications, clearances, fluid capacities, electrical component resistance values, diagnostic parameters
Depth:
Comprehensive, covering from basic maintenance to advanced diagnostics and major component overhaul. Suitable for professional technicians and experienced DIY mechanics.
PDF Quality:
High-resolution scans, typically searchable text where available, allowing for easy navigation and printing.
Print Quality:
Designed for high-quality printing, allowing users to print specific sections or the entire manual.
Binding Type:
N/A (Digital Download - PDF)
Paper Type:
N/A (Digital Download - PDF)
Engine Code:
EGA (3.3L V6)
Displacement:
3.3 Liters (204 cubic inches)
Configuration:
V6, SOHC (Single Overhead Cam)
Horsepower:
Approx. 180-185 hp (Varies slightly by model year and specific tuning)
Torque:
Approx. 205-210 lb-ft (Varies slightly by model year)
Induction:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Coolant Type:
Chrysler OAT (Organic Additive Technology) coolant, typically HOAT (Hybrid Organic Additive Technology) for these years. Refer to manual for specific Mopar P/N: 05010885AA (Antifreeze/Coolant, 5-Year/100,000-Mile Protection) or equivalent.
Ignition Type:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or coil pack arrangement.
Transmission Type:
4-Speed Automatic Transaxle
Transmission Model:
41TE (Ultradrive)
Optional Transmission:
All-Wheel Drive (AWD) option available on some trims and engine configurations.
Transmission Fluid Spec:
ATF+4 (Chrysler Automatic Transmission Fluid Type 9602). Refer to manual for specific Mopar P/N: 05013457GA (ATF+4)
Fluid Capacity:
Approximately 10.0 - 11.0 quarts (9.5 - 10.4 liters) for a dry fill. Check manual for exact capacity and refill procedure.
Length:
Approximately 174.7 - 189.3 inches (4437 - 4808 mm) depending on specific variant (standard vs. long wheelbase).
Width:
Approximately 72.4 inches (1839 mm)
Height:
Approximately 68.2 - 68.7 inches (1732 - 1745 mm)
Curb Weight:
Approximately 4,000 - 4,400 lbs (1814 - 2000 kg), varies significantly with trim and drivetrain.
Gross Vehicle Weight Rating:
Typically around 5,750 lbs (2608 kg) for standard wheelbase, higher for long wheelbase.
NHTSA Frontal Crash:
Good (for driver and passenger in 30 mph frontal barrier tests, as per NHTSA for similarChrysler minivans of the era).
NHTSA Side Impact:
Good (for front and rear occupants in 30 mph side impact tests, as per NHTSA for similar Chrysler minivans of the era).
ABS:
Standard Anti-lock Braking System (ABS) on most models.
Traction Control:
Optional traction control system (TCS) available on some higher trims.
Airbags:
Frontal airbags for driver and front passenger. Side curtain airbags were not standard on all models for these years, manual will specify availability.
Seatbelts:
Three-point seatbelts for all seating positions, with pretensioners and load limiters for front occupants.
Audio System:
Various audio system options, including AM/FM/CD players, and optional premium sound systems with amplifiers. Rear-seat entertainment systems were also available.
Navigation:
Optional factory navigation system was available on higher trim levels.
Cruise Control:
Standard cruise control.
Power Accessories:
Power windows, power door locks, power mirrors, and power liftgate (on some models) are common features covered.
Oil Change Interval:
Typically every 3,000 - 7,500 miles (5,000 - 12,000 km) or 6 months, depending on driving conditions and oil type used. Manual will specify recommended interval with synthetic or conventional oil.
Transmission Fluid Interval:
Generally recommended every 30,000 - 60,000 miles (50,000 - 100,000 km) for ATF+4, but driving conditions heavily influence this. Refer to manual for specific intervals and service checks.
Coolant Change Interval:
Initial change at 5 years or 100,000 miles, then every 3 years or 36,000 miles thereafter for HOAT/OAT coolant.
Spark Plug Replacement:
Typically around 100,000 miles for platinum or iridium spark plugs.
Engine Oil Viscosity:
SAE 5W-30 is commonly recommended for most conditions. Manual will confirm specific viscosity and API service classification (e.g., API SN or newer).
Power Steering Fluid:
Mopar Power Steering Fluid (P/N 04589063AA) or equivalent Mopar spec. Refer to manual for exact specification and type.
Brake Fluid:
DOT 3 or DOT 4. Manual will specify exact type and standard.
Transmission Problems:
Wear in the valve body, solenoid issues, and torque converter problems can occur, particularly with higher mileage. Regular fluid changes are critical.
Interior Rattles And Squeaks:
Common in minivans due to extensive interior trim and frequent use; manual will guide in identifying and addressing these.
Power Sliding Door Mechanisms:
Can become stiff or fail to operate, requiring lubrication, adjustment, or replacement of motor/cables.
Engine Misfires:
Can be caused by ignition coil failure, spark plug issues, or clogged fuel injectors. Manual provides diagnostic procedures for these.
Chrysler Minivan Legacy:
Chrysler is widely credited with inventing the modern minivan segment with the original Dodge Caravan and Plymouth Voyager in 1983. The Voyager nameplate has a long-standing reputation for family utility.
Generation:
This generation (NS for North America, GS for Global) was introduced in late 1995 for the 1996 model year. The 2003-2004 models represent the later part of this generation, often featuring minor updates and facelifts.
Manufacturing Locations:
Primarily Windsor, Ontario, Canada, and St. Louis, Missouri, USA.
Automotive Journal Reviews:
While specific awards for the 2003-2004 model year are less prominent than earlier generations, Chrysler minivans consistently ranked highly for practicality and family features in reviews by publications like Car and Driver, MotorTrend, and Consumer Reports during their production run.
Consumer Reports Reliability:
Reliability ratings varied for this generation. The manual is invaluable for addressing common wear items and maintaining optimal performance to mitigate potential reliability issues.
Certification:
N/A (Industry standard manual, not a product certification)
