Key Competitors:
Dodge Grand Caravan, Plymouth Grand Voyager (shared platform), Toyota Sienna, Honda Odyssey, Ford Windstar
Vehicle Platform:
Chrysler NS platform (shared with Dodge Caravan/Plymouth Voyager)
Vehicle Body Styles:
Short wheelbase (Voyager) and Long wheelbase (Grand Voyager) configurations available.
Manual Benefit Statement:
Empowers owners to make informed decisions about maintenance and repairs, saving on labor costs.
Primary Coverage:
North America (US, Canada, Mexico)
Regional Variants:
Standard US Market, likely includes Canada/Mexico variations where applicable.
Estimated Page Count:
Hundreds of pages (exact count not specified, typical for full factory service manuals of this era)
Type:
Factory Service Repair Manual
Authenticity:
Actual Genuine Factory Service Repair Manual (not a third-party reprint or condensed version).
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Differential/Drive, Axle
Chassis:
Brake System, Suspension, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Chassis/Body
Electrical And Electronics:
Wiring Diagram, Electrical System, Engine Control System
Comfort And Convenience:
Heater/Air Conditioning, Interior
Safety And Restraint:
Restraint System
Body And Trim:
Body/Chassis, Interior, Heater/Air Conditioning, Restraint System
Interior Systems:
Focus on interior trim, seat mechanisms, and accessory functionality.
Maintenance:
General Maintenance, Periodic Lubrication
Diagnostics And Troubleshooting:
Troubleshooting, Advanced troubleshooting guide
Repair And Rebuilding:
Step-by-step repair procedures for all covered systems, rebuild procedures
Diagnostics:
Diagnostic procedures for electrical and mechanical systems
Tune Up Procedures:
Detailed tune-up procedures including spark plug replacement, ignition system checks, fuel system cleaning, and emissions system adjustments.
Body Repair:
Information on body panel removal/installation, door mechanisms, and basic structural repair.
Diagnostic Troubleshooting Guide:
Features an advanced troubleshooting guide to help diagnose and correct problems effectively.
Depth:
Complete factory-level technical information, suitable for professional technicians and experienced DIYers.
Diagrams And Illustrations:
Includes hundreds of illustrations, drawings, photos, and detailed diagrams for all repair procedures.
Searchability:
Searchable text within the PDF for quick information retrieval.
Printability:
Printable without restriction, individual pages or entire manual.
Detail Level:
High resolution for clear viewing and printing of all information, diagrams, and photos.
Binding:
Digital Download (Print-on-demand capability)
Paper Format For Printing:
Standard A4/Letter paper
Engine Options 1996-2000:
3.0L V6 (Mitsubishi 6G72), 3.3L V6 (Chrysler EER/EGX), 3.8L V6 (Chrysler L32)
Horsepower 3.0L V6:
Approx. 150 hp @ 5000 rpm (varies by year/tune)
Torque 3.0L V6:
Approx. 170 lb-ft @ 3750 rpm (varies by year/tune)
Horsepower 3.3L V6:
Approx. 158 hp @ 4700 rpm (varies by year/tune)
Torque 3.3L V6:
Approx. 190 lb-ft @ 3200 rpm (varies by year/tune)
Horsepower 3.8L V6:
Approx. 166 hp @ 4400 rpm (varies by year/tune)
Torque 3.8L V6:
Approx. 207 lb-ft @ 3200 rpm (varies by year/tune)
Fuel Injection:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Codes 3.3L:
EER, EGX
Transmission Type Standard:
4-speed Automatic (e.g., 41TE/AE)
Transmission Type Optional:
None commonly specified for this generation
Transmission Features:
Includes electronic control for shifting and torque converter lock-up.
Wheelbase:
Approx. 112.1 inches (2847 mm)
Length:
Approx. 187.4 inches (4760 mm) (Standard Wheelbase), 194.5 inches (4940 mm) (Long Wheelbase - Grand Voyager)
Curb Weight:
Varies by configuration, typically 3,800 - 4,200 lbs (1724 - 1905 kg)
NHTSA Front Impact Rating:
Good (for the driver and passenger in frontal crash tests, based on IIHS/NHTSA data for the era)
ABS:
Standard on most models/trims, Anti-lock Braking System
Airbags:
Driver and passenger front airbags standard.
Seat Belts:
All seating positions equipped with three-point seat belts. Front seat belt pretensioners.
Oil Change Interval:
Typically 3,000-7,500 miles (4,800-12,000 km) or 3-6 months, depending on driving conditions and oil type specified in the manual.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles (48,000-96,000 km) or as specified by the manual for the specific transmission.
Engine Oil Type:
SAE 5W-30 is common for most engines of this era, but specific viscosity depends on ambient temperature and engine. Consult manual for exact specification (e.g., API SG/SH/SJ rated).
Transmission Fluid Type:
Chrysler ATF+4 (or equivalent specification fluid, e.g., ATF+3 for earlier versions/compatibility).
Coolant Type:
Chrysler Long Life Antifreeze/Coolant (HOAT) or equivalent (typically a 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, as specified in the manual.
Common Issues Powertrain:
Transmission solenoid failures (especially in 41TE/AE transmissions), rear main seal leaks, intake manifold gasket leaks (3.3L/3.8L).
Common Issues Chassis:
Rattles and squeaks from interior trim and sliding door mechanisms, HVAC blower motor resistor failure, power window motor issues.
Common Issues Electrical:
Instrument cluster failure (especially odometer), power door lock and window switch issues, O2 sensor failures.
Cooling System Issues:
Leaking water pumps, radiator leaks, and thermostat failures are common and covered.
Chrysler Minivan Legacy:
Chrysler pioneered the modern minivan segment with the original Dodge Caravan/Plymouth Voyager in the early 1980s.
Generation Ns Context:
The NS Voyager (and its Plymouth/Dodge counterparts) represented the second generation, introducing aerodynamic styling and more refined interiors compared to the first generation.
Assembly Locations:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
