Vehicle Segment:
Minivan / MPV
Target Audience:
Families, fleet operators, DIY mechanics
Key Competitors:
Dodge Grand Caravan, Ford Windstar, Chevrolet Venture/Lumina APV, Toyota Previa, Honda Odyssey
Vehicle Strengths:
Spacious interior, versatile seating, comfortable ride, widely available parts
Manual Value Proposition:
Provides essential, detailed information for maintaining and repairing the Chrysler Voyager, saving owners significant costs on professional servicing.
Engine:
3.0L V6 (Mitsubishi 6G72), 3.3L V6 (Chrysler EDB), 3.8L V6 (Chrysler EGD)
Transmission:
3-speed Automatic (A604/40TE/41TE - FWD), 4-speed Automatic (42LE - AWD)
Brakes:
Front Disc, Rear Drum (with ABS option)
Suspension:
Front MacPherson Strut, Rear Torsion Beam Axle
Electrical System:
Full Wiring Diagrams, Charging System, Starting System, Ignition System, Lighting, Instrumentation, HVAC Controls, Power Accessories
Body And Chassis:
Body Panel Repair, Doors, Windows, Seats, Interior Trim, Frame Alignment
Fuel System:
Fuel Pump, Injectors, Lines, Evaporative Emissions Control
Cooling System:
Radiator, Water Pump, Thermostat, Fan Operation
Exhaust System:
Manifolds, Catalytic Converter, Mufflers, Pipes
Steering:
Power Steering System, Steering Column, Linkages
Climate Control:
HVAC System, A/C Compressor, Heater Core, Blower Motor
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Tune-ups, Brake Pad Replacement, Belt Replacement
Diagnostics:
Component Testing, Fault Code Retrieval (OBD-II), Troubleshooting Guides
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Repair
Rebuilding:
Engine Mechanical Components, Transmission Internal Components
Refurbishing:
Interior Components, Exterior Bodywork
Restoration:
General body and mechanical restoration guidance
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and specifications.
NHTSA Driver Front Impact:
Likely 4-star (based on era and typical ratings for this vehicle class)
NHTSA Passenger Front Impact:
Likely 4-star (based on era and typical ratings for this vehicle class)
ABS:
Optional Anti-lock Braking System (ABS)
Airbags:
Driver and Passenger Frontal Airbags
Seat Belts:
Three-point seat belts in all outboard seating positions, lap belts in center positions
Oil Change Interval:
Every 3,000 miles or 3 months, whichever comes first (or 7,500 miles with synthetic oil - check manual for specifics)
Transmission Fluid Change Interval:
Every 30,000 - 60,000 miles (depending on driving conditions - consult manual)
Engine Coolant Flush Interval:
Every 30,000 miles or 24 months
Spark Plug Replacement Interval:
100,000 miles (with platinum-tipped plugs)
Engine Oil Type And Viscosity:
API SG/SH, SAE 5W-30 or 10W-30 (refer to manual for specific engine and temperature recommendations)
Engine Coolant Type:
Mopar Antifreeze/Coolant (5/150 Formula) or equivalent HOAT
Power Steering Fluid:
ATF+4 (or specified Mopar fluid)
Common Problems:
Transmission solenoid failures (especially the 42LE), EGR valve issues, power window regulator failures, occasional head gasket leaks on the 3.3L/3.8L engines, fuel pump failure.
Preventative Measures:
Regular transmission fluid and filter changes are crucial for longevity. Keep cooling system in good condition to prevent overheating.
Chrysler Minivan Legacy:
Chrysler is credited with inventing the modern minivan segment with the Dodge Caravan and Plymouth Voyager in 1984. The 1996 model represents the second generation of Chrysler's minivan platform.
Generation:
Second Generation (1996-2000)
Design Changes From Previous:
Smoother styling, improved aerodynamics, larger interior volume, available all-wheel drive (AWD).
Manufacturing Plant:
Windsor, Ontario, Canada
