🏷️ Basic Information

Make:

Chrysler

Model:

Voyager

Year:

2001-2002

Platform:

NS (Minivan)

👋 Introduction

Vehicle Segment:

Mid-size Minivan

Target Audience:

Families seeking versatile and comfortable transportation

Key Competitors:

Dodge Grand Caravan, Ford Windstar, Honda Odyssey, Toyota Sienna

Vehicle Strengths:

Spacious interior, comfortable ride, versatile seating configurations, powerful V6 engine options

Manual Value Proposition:

Empowers owners and independent technicians with factory-level repair and maintenance knowledge, reducing reliance on expensive dealership service.

📋 Manual Details

Region Coverage:

Global (North America, Europe, Australia)

Trim Level Coverage:

All trim levels including base, SE, LX, EX

Estimated Pages:

1500-2000 (typical for comprehensive service manuals of this era)

Manual Type:

Factory Service Manual (FSM) / Workshop Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Systems:

Engine mechanical, cooling, lubrication, fuel delivery, ignition, emissions control, engine electrical, starting, charging

Transmission Systems:

Automatic transmission (e.g., 41TE/42LE), clutch operation (if applicable to specific variants), transmission control module (TCM)

Drivetrain Systems:

Front-wheel drive (FWD) system, driveshafts, differentials

Suspension Systems:

Front suspension (struts, control arms, ball joints), rear suspension (torsion beam or independent depending on specific variant), wheel alignment specifications

Steering Systems:

Power steering system, steering column, steering gear/rack and pinion

Brake Systems:

Front and rear brake components (discs/drums), hydraulic system, anti-lock braking system (ABS) diagnostics and repair

Electrical Systems:

Battery, starting system, charging system, lighting system, instrument cluster, wiring diagrams, Body Control Module (BCM), Powertrain Control Module (PCM)

HVAC Systems:

Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, climate control operation

Body And Interior:

Body panels, doors, windows, seats, interior trim, sunroof (if equipped), liftgate

Safety Systems:

Airbag system (SRS) diagnostics and repair, seat belt mechanisms

Maintenance Procedures:

Oil change, filter replacement, fluid level checks and top-offs, spark plug replacement, air filter replacement, brake fluid flush, coolant flush

Repair Procedures:

Engine component repair (e.g., head gasket, timing belt/chain), transmission overhaul, brake component replacement (rotors, pads, calipers), suspension component replacement (shocks, struts, ball joints), steering system repair, electrical component troubleshooting and replacement

Diagnostic Procedures:

Troubleshooting guides based on symptoms, diagnostic trouble code (DTC) interpretation, testing of electrical circuits and sensors, fuel system pressure testing

Technical Specifications Charts:

Torque specifications for all fasteners, engine data, electrical system specifications, diagnostic parameters

Wiring Diagrams:

Detailed electrical wiring schematics for all vehicle systems

Troubleshooting Trees:

Step-by-step diagnostic flowcharts for common problems

Depth Of Information:

Comprehensive; covers everything from basic maintenance to complete engine and transmission overhauls, advanced diagnostics, and detailed electrical system repair.

📊 Manual Specifications

File Format:

PDF

Searchability:

Text-searchable PDF for quick information retrieval

Image Resolution:

High-resolution images and diagrams suitable for printing

Binding Type:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Code 1:

EGW (3.3L V6 OHV)

Engine Displacement 1:

3.3 Liters (3301 cc)

Engine Configuration 1:

V6, 60-degree bank angle

Engine Horsepower 1:

158 hp @ 4500 rpm (approx.)

Engine Torque 1:

205 lb-ft @ 3000 rpm (approx.)

Engine Code 2:

U (3.8L V6 OHV)

Engine Displacement 2:

3.8 Liters (3778 cc)

Engine Horsepower 2:

180 hp @ 4500 rpm (approx.)

Engine Torque 2:

235 lb-ft @ 3000 rpm (approx.)

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Control Module ECM:

Powertrain Control Module (PCM)

🔧 Transmission

Transmission Type:

4-speed Automatic Transaxle

Transmission Model 1:

41TE / 42LE

Optional Transmission Availability:

N/A (Automatic was standard)

Transmission Features:

Electronically controlled, torque converter lock-up

Transmission Fluid Type:

ATF+4 (Chrysler Mopar)

Transmission Fluid Capacity:

Approx. 8.0 - 9.5 quarts (7.6 - 9.0 liters) for a dry fill

📐 Dimensions

Wheelbase:

113.1 inches (2873 mm)

Length:

193.9 inches (4925 mm)

Width:

76.9 inches (1953 mm)

Height:

68.3 inches (1735 mm)

Curb Weight Range:

Approx. 4000-4400 lbs (1814-1996 kg) depending on configuration

Gross Vehicle Weight Rating Gvwr:

Approx. 5700-6000 lbs (2585-2722 kg)

Cargo Volume Behind 1St Row:

Approx. 150 cu. ft. (4.25 m³)

Cargo Volume Behind 2Nd Row:

Approx. 85 cu. ft. (2.41 m³)

🛡️ Safety Features

NHTSA Rollover Rating 2001:

Four-star (driver and passenger front-seat side-impact occupant protection)

IIHS Small Overlap Front Rating:

Not rated (as this test was not prevalent for this era)

ABS Availability:

Optional on most trims, standard on higher trims

Airbag System:

Driver and front passenger airbags (SRS)

Seatbelt Type:

Three-point seat belts for all seating positions

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system

💡 Technology Features

Audio System:

Available AM/FM stereo with CD player, cassette player, and optional premium sound systems.

Rear Entertainment:

Optional rear-seat entertainment system with video cassette player (VCP) or early DVD players on some higher trims.

Cruise Control:

Standard on most trims

Power Accessories:

Power windows, power door locks, available power sliding doors, power liftgate.

🔧 Maintenance

Oil Change Interval:

Every 3,000 miles (4,800 km) or 3 months, or 7,500 miles (12,000 km) / 6 months with synthetic oil (refer to manual for specific recommendations).

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months

Spark Plug Replacement:

Every 30,000 miles (48,000 km) for conventional plugs, potentially longer for platinum/iridium

Transmission Fluid Change:

Every 30,000 miles (48,000 km) or 24 months, especially under severe operating conditions

Coolant Flush:

Every 30,000 miles (48,000 km) or 24 months

Engine Oil Specification:

API Service SG or SH, SAE 5W-30 or 10W-30 (refer to manual for climate-specific recommendations)

Engine Oil Capacity:

Approx. 4.5 quarts (4.3 liters) with filter for 3.3L V6; Approx. 5.0 quarts (4.7 liters) with filter for 3.8L V6

Coolant Type:

Chrysler/Mopar Antifreeze/Coolant (Green 50/50 mix with distilled water)

Brake Fluid Type:

DOT 3

Common Issues Engine:

Head gasket leaks, intake manifold gasket leaks, oil filter housing leaks, occasional spark plug blow-out on some engines.

Common Issues Transmission:

Torque converter shudder, transmission fluid leaks, issues with the transmission control solenoid.

Common Issues Suspension:

Worn front control arm bushings, worn ball joints, premature tie rod end wear.

Common Issues Electrical:

Faulty window regulators, issues with the power sliding door mechanism, intermittent HVAC blower motor operation.

📚 Vehicle History

Brand History Note:

Chrysler has a long history in automotive manufacturing, particularly known for its innovations in the minivan segment.

Voyager Model Context:

The Chrysler Voyager is part of the Dodge Caravan/Plymouth Voyager family, representing Chrysler's pioneering efforts and market dominance in minivans starting in the mid-1980s.

Generation Ns:

This generation (NS) was introduced for the 1996 model year and received a facelift for the 2001 model year, encompassing the years covered by this manual.

Production Locations:

Windsor, Ontario, Canada; St. Louis, Missouri, USA

Production Years For This Generation:

1996-2007 (with significant updates)

🏆 Awards & Recognition

Car And Driver Best List:

The Chrysler minivan platform (including Voyager/Grand Caravan) has been a frequent recipient of '10 Best' lists from publications like Car and Driver in earlier iterations, establishing its segment leadership.

Consumer Reports Ratings:

Varies by model year and specific issues; consult historical Consumer Reports for detailed owner satisfaction and reliability ratings.