🏷️ Basic Information

Make:

Chrysler

Model:

Voyager

Year:

2002

Platform Code:

NS (for some markets), RS (North America)

👋 Introduction

Segment:

Minivan

Target Audience:

Families, fleet operators, DIY mechanics, professional technicians.

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Mercury Villager.

Vehicle Appeal:

Spacious interior, comfortable ride, flexible seating arrangements (Stow 'n Go became a significant feature in later iterations of the platform).

Utility:

Essential resource for maintaining and repairing the Chrysler Voyager 2002, enabling cost savings for owners and providing accurate information for professionals.

📋 Manual Details

Engine Options Covered:

3.3L V6 (EGA), 3.8L V6 (L32)

Transmission Options Covered:

41TE (Automatic), 42LE (Automatic)

Trim Levels Covered:

All trims (e.g., LX, EX, Limited, Stow 'n Go variations may be covered)

Market Coverage:

Primarily North America, with potential inclusion of international variants (e.g., European Voyager)

Estimated Page Count:

1000+

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Systems:

Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, starting and charging, engine management (PCM/ECU)

Transmission Systems:

Automatic transmission (41TE/42LE) overhaul, diagnostics, shift control, fluid service

Brake Systems:

Front and rear brakes (disc/disc), ABS system operation, diagnostic procedures, component replacement

Suspension And Steering:

Front and rear suspension (struts, control arms, bushings, springs), power steering system, steering gear

Electrical Systems:

Battery, charging system, starting system, lighting, interior/exterior lights, power windows, locks, mirrors, power sliding door (if equipped), instrument cluster, body control module (BCM), wiring diagrams

HVAC Systems:

Heating, ventilation, air conditioning (A/C) system operation, diagnostics, refrigerant handling, component replacement

Body And Interior:

Body panels, doors, hinges, latches, interior trim, seating systems (including Stow 'n Go mechanism if applicable), glass replacement

Maintenance Procedures:

Routine maintenance (oil changes, filter replacements, spark plugs), inspections, lubrication

Repair Procedures:

Component removal and installation, rebuilding procedures for major components (engine, transmission), bodywork repairs

Troubleshooting Procedures:

System-specific diagnostic charts, symptom-based troubleshooting, fault code interpretation (OBD-II)

Diagnostic Procedures:

Step-by-step diagnostic sequences for electrical and mechanical issues, use of diagnostic tools

Depth Of Coverage:

Comprehensive: from basic fluid checks and filter changes to full engine and transmission overhauls, complex electrical diagnostics, and body repair procedures.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely searchable text content, allowing for quick information retrieval.

Print Quality:

Professional; designed for clarity and readability when printed.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code 1:

EGA

Engine Description 1:

3.3L OHV V6

Displacement 1:

3301 cc (201.5 cubic inches)

Bore X Stroke 1:

96.0 mm x 76.0 mm (3.78 in x 2.99 in)

Compression Ratio 1:

9.1:1

Horsepower 1:

158 hp @ 4500 rpm (SAE Net)

Torque 1:

205 lb-ft @ 3400 rpm (SAE Net)

Engine Code 2:

L32

Engine Description 2:

3.8L OHV V6 (Supercharged option available on some later models, but less common for 2002 Voyager platform)

Displacement 2:

3778 cc (230.5 cubic inches)

Bore X Stroke 2:

96.0 mm x 84.0 mm (3.78 in x 3.31 in)

Compression Ratio 2:

8.5:1

Horsepower 2:

180 hp @ 4400 rpm (SAE Net)

Torque 2:

235 lb-ft @ 3400 rpm (SAE Net)

Fuel Delivery:

Electronic Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended)

ECU Type:

Chrysler's Powertrain Control Module (PCM)

🔧 Transmission

Transmission Type Standard:

4-Speed Automatic

Transmission Model Standard:

41TE

Transmission Type Optional:

4-Speed Automatic

Transmission Model Optional:

42LE (for 3.8L engine)

Transmission Features:

Electronically controlled, with overdrive, torque converter lock-up.

📐 Dimensions

Wheelbase:

Approx. 119.2 inches (3028 mm)

Length:

Approx. 187.5 inches (4763 mm)

Width:

Approx. 76.5 inches (1943 mm)

Height:

Approx. 67.9 inches (1725 mm)

Curb Weight Min:

Approx. 4100 lbs (1860 kg)

Gross Vehicle Weight Rating Gvw:

Approx. 5750 lbs (2608 kg)

🛡️ Safety Features

NHTSA Rollover Rating Driver Passenger:

4 of 5 stars

ABS:

Standard Anti-lock Braking System (ABS) on all wheels.

Traction Control:

Optional on some models.

Airbags Front:

Standard driver and front passenger airbags.

Airbags Side:

Optional side-impact airbags, especially for front occupants.

Seatbelts:

Three-point seatbelts for all occupants, with pretensioners for front seats.

💡 Technology Features

Audio System:

Factory AM/FM/CD or Cassette/CD player, optional Infinity or premium sound systems.

Rear Seat Entertainment:

Optional overhead video monitor and DVD player on some higher trims.

Cruise Control:

Standard on most models.

Parking Sensors:

Optional rear parking assist system on some models.

Power Outlets:

12V auxiliary power outlets located in the cabin.

🔧 Maintenance

Oil Change Interval:

Every 3,000-7,500 miles (5,000-12,000 km) or 3-6 months, depending on driving conditions and oil type used (consult manual for exact recommendations).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km), or as needed based on inspection.

Spark Plug Replacement:

Typically every 60,000-100,000 miles (96,000-160,000 km) for platinum or iridium plugs (check specific plug type).

Transmission Fluid Change:

Every 30,000-60,000 miles (48,000-96,000 km), or per severe service schedule. Consult manual for specific fluid type (ATF+4 is common for Chrysler/Dodge).

Engine Oil Spec:

API Service SG, SH, SJ or higher; SAE 5W-30 is commonly recommended for most climates. Check oil cap and manual.

Engine Oil Capacity:

Approx. 4.5 US quarts (4.3 liters) with filter for 3.3L; Approx. 5.0 US quarts (4.7 liters) with filter for 3.8L.

Coolant Spec:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, extended life, or equivalent.

Transmission Fluid Spec:

Chrysler ATF+4 (Automatic Transmission Fluid Type 9602).

Transmission Fluid Capacity:

Approx. 3.5 US quarts (3.3 liters) for dry fill, around 10-12 US quarts (9.5-11.3 liters) for a complete overhaul/flush.

Common Problems Engine:

Head gasket leaks, intake manifold gasket leaks, camshaft/crankshaft position sensor failures, oil filter adapter leaks, EGR valve issues.

Common Problems Transmission:

Torque converter shudder, solenoid pack failures, premature wear of clutches/bands, potential for overheating if transmission cooler is compromised.

Common Problems Electrical:

Faulty power window motors, HVAC blower motor resistor failures, intermittent dashboard warning lights, issues with the power sliding door mechanism.

Common Problems Suspension Steering:

Worn ball joints, tie rod ends, control arm bushings, and sway bar links leading to clunking noises and poor handling. Power steering pump leaks or noise.

📚 Vehicle History

Parent Company:

Chrysler Corporation, later part of DaimlerChrysler.

Generation:

Second Generation (RS/NS Platform)

Previous Generation Years:

1996-2000

Next Generation Years:

2008 onwards (for Chrysler Town & Country/Dodge Grand Caravan, as the Voyager nameplate was phased out for new generations in NA after 2003/2004, but continued in other markets).

Production Location:

Windsor, Ontario, Canada (Chrysler Canada Assembly Plant).

Production Years:

2001-2003 (for this specific generation in North America).