Competitors:
Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture, Pontiac Montana, Mercury Monterey
Vehicle Type:
Front-engine, Front-wheel-drive minivan
Target Audience:
Families, individuals requiring spacious and versatile transportation
Years Covered:
2003, 2004, 2005, 2006, 2007
Estimated Pages:
2000-3000+ (typical for comprehensive workshop manuals)
Type:
Workshop Repair Service Manual
Powertrain:
Engine, Transmission, Drivetrain
Chassis:
Suspension, Steering, Brakes, Wheels & Tires
Electrical:
Ignition, Charging, Starting, Lighting, Instrumentation, Body Electrical, Powertrain Control Modules (PCM)
Body:
Interior, Exterior, HVAC, Safety Systems (Airbags, Seatbelts)
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), circuit diagrams
Repair:
Component removal, installation, adjustment, overhaul procedures
Technical Specifications:
Torque values, clearances, electrical specifications, diagnostic parameters
Depth:
Comprehensive from basic maintenance to major component overhaul and electrical system diagnostics
Engine Code:
EDZ (3.3L V6)
Displacement:
3.3 Liters (203 cubic inches)
Bore X Stroke:
3.44 in x 3.62 in (87.3 mm x 92.0 mm)
Horsepower:
Approximately 180 hp @ 5000 rpm
Torque:
Approximately 205 lb-ft @ 3600 rpm
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 18.0 gallons (68 L)
Engine Code Optional:
EGH (2.4L DOHC 4-cylinder - less common for this generation in US market)
Engine Code Optional 2:
VQ33E (3.3L V6 - Japanese market, potentially similar but check specific manual for regional variations)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent (e.g., Mopar 50/50 Antifreeze/Coolant)
Oil Type:
SAE 5W-30 API Certified (refer to manual for specific viscosity grade recommendations based on ambient temperature)
Oil Capacity:
Approx. 4.5 quarts (4.3 L) with filter change
Spark Plugs:
Refer to manual for OE or equivalent part numbers (e.g., Champion, NGK); typically platinum or iridium
Transmission Type:
4-Speed Automatic Transaxle
Transmission Model:
Chrysler 41TE / 42LE (depending on engine/drivetrain configuration)
Transmission Type Optional:
N/A for this generation/model in US market
Shift Modes:
Standard Drive, 1, 2, 3 (for engine braking or specific driving conditions)
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid Type 9602, MS-9602) or Mopar Genuine ATF+4
Transmission Fluid Capacity:
Approx. 3.5 quarts (3.3 L) for dry fill, 7.5 quarts (7.1 L) total capacity
Length:
Approx. 189.4 inches (4811 mm)
Width:
Approx. 72.0 inches (1829 mm)
Height:
Approx. 68.4 inches (1737 mm)
Wheelbase:
Approx. 119.3 inches (3030 mm)
Seating Capacity:
7 passengers (typically 2-2-3 configuration)
Cargo Volume Behind 3Rd Row:
Approx. 20.3 cubic feet (575 L)
Cargo Volume With 3Rd Row Folded:
Approx. 78.5 cubic feet (2223 L)
Cargo Volume With 2Nd And 3Rd Rows Removed:
Approx. 135.1 cubic feet (3825 L)
Curb Weight:
Approx. 4000 - 4400 lbs (1814 - 2000 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 5750 lbs (2608 kg)
Towing Capacity:
Approx. 2000 lbs (907 kg) (check specific vehicle options for trailer tow package)
NHTSA Front Impact Driver:
4 Stars (2003-2007)
NHTSA Front Impact Passenger:
4 Stars (2003-2007)
NHTSA Side Impact Front Seat:
5 Stars (2003-2007)
NHTSA Side Impact Rear Seat:
5 Stars (2003-2007)
IIHS Roof Strength:
Good (2007 model tested)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Airbags:
Frontal airbags for driver and front passenger, optional side curtain airbags
Seatbelts:
3-point seat belts with pretensioners for front seats, lap/shoulder belts for second and third rows
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system in second row
Audio System:
Optional AM/FM stereo with CD player, optional rear-seat entertainment system
Navigation:
Optional factory navigation system
Cruise Control:
Standard cruise control
Parking Sensors:
Optional rear parking assist system
Power Outlets:
12V accessory power outlets
Power Doors:
Optional power sliding doors and power liftgate
Oil Change Interval:
Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, or as indicated by the oil change indicator system (refer to manual for specific recommendation)
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed, check visually
Spark Plug Replacement:
Every 100,000 miles (160,000 km) for platinum/iridium plugs (check specific plug type)
Transmission Fluid Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) or as specified by severe service conditions
Coolant Flush:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-4 years
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent ATF+4/Dexron III (verify in manual)
Windshield Washer Fluid:
Automotive windshield washer fluid, or equivalent with de-icing properties in cold climates
Common Problems:
Transmission issues (e.g., solenoid pack failure, torque converter shudder), CV joint wear, rear climate control leaks, power sliding door malfunctions, fuel pump failure, HVAC blower motor issues, engine oil leaks (e.g., valve cover gaskets)
Manufacturer History:
Chrysler Corporation, known for pioneering the minivan segment with the Dodge Caravan/Plymouth Voyager in the mid-1980s.
Generation:
Third Generation (GS) - produced from 1996-2000, refreshed for 2001. This manual covers the later years of the GS generation with its facelift.
Production Years:
1996-2007 (for the GS platform/facelift)
Assembly Locations:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
Automotive Journal Ratings:
Often praised for interior space and versatility, though sometimes criticized for ride quality and powertrain refinement compared to Japanese competitors.
Fuel Economy Est City:
Approx. 16-19 MPG (depending on engine and configuration)
Fuel Economy Est Highway:
Approx. 22-25 MPG (depending on engine and configuration)
