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CHRYSLER VOYAGER 2001 Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 2001 Codes Chassis Code: NS (Second Generation) 👋 Introduction Market Position Segment: Minivan Competitive Analysis Competitors: Ford Windstar, Chevrolet Venture, Pontiac...
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CHRYSLER VOYAGER 2001 Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Voyager
Year:
2001
Codes
Chassis Code:
NS (Second Generation)
👋 Introduction
Market Position
Segment:
Minivan
Competitive Analysis
Competitors:
Ford Windstar, Chevrolet Venture, Pontiac Montana, Oldsmobile Silhouette, Buick GL8 (in some markets), Volkswagen Sharan (in Europe)
Key Features
Vehicle Positioning:
Offered as a short-wheelbase (SWB) model only for 2001-2003, replacing the Plymouth Voyager SWB. Resembled the Chrysler Town & Country with minor trim and emblem differences. Primarily sold outside the US.
📋 Manual Details
Coverage Areas
Global Markets:
Primarily Europe and Mexico
Page Count
Estimated Pages:
Varies by specific edition, typically 1000+ pages for a complete factory manual.
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Transmission (Automatic)
Chassis:
Suspension (Front & Rear), Steering System, Braking System (ABS Included), Wheels & Tires
Electrical:
Battery, Charging System, Ignition System, Lighting System, Instrument Cluster, Power Accessories, Body Control Modules, Powertrain Control Module (PCM), Anti-theft System, Audio System Wiring
Body:
Body Exterior, Interior Trim, Seats, Glass, Doors, Hood, Tailgate, Climate Control System (HVAC), Body Repair Procedures
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Tune-ups
Diagnostics:
Troubleshooting Guides, Symptom-based Diagnostics, Diagnostic Trouble Codes (DTCs), Component Testing Procedures
Repair:
Component Removal & Installation, Overhaul Procedures, Adjustments, Calibration
Specifications:
Torque Specifications, Clearances, Pressures, Electrical Resistance Values, Wiring Diagrams
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, detailed electrical schematics, and body repair. Includes diagnostic procedures for most systems.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader, WinZip
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.3L OHV V6 (EGA)
Displacement:
3.3 Liters (3301 cc)
Bore X Stroke:
3.58 in x 3.32 in (91 mm x 84.3 mm)
Compression Ratio:
8.4:1
Horsepower:
Approx. 158 hp @ 4700 rpm (may vary slightly by market/tuning)
Torque:
Approx. 190 lb-ft @ 3400 rpm (may vary slightly by market/tuning)
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Engine Management
ECU Type:
Chrysler SBEC or NGC (Next Generation Controller) depending on specific build and market.
🔧 Transmission
Standard
Transmission Type:
42LE (Automatic)
Gear Ratios:
Refer to manual for specific gear ratios, typically: 1st: 2.84, 2nd: 1.60, 3rd: 1.00, 4th: 0.69, Reverse: 2.22
Transmission Fluid:
Chrysler ATF+4 (MS-9602) or equivalent
Optional
Optional Transmission:
N/A for 2001 SWB model
Features
Overdrive:
Yes (4-speed automatic with overdrive)
📐 Dimensions
Exterior
Wheelbase:
Approx. 112.1 inches (2847 mm) for SWB model
Length:
Approx. 179.0 inches (4547 mm) for SWB model
Width:
Approx. 72.4 inches (1839 mm)
Height:
Approx. 68.7 inches (1745 mm)
Weights
Curb Weight:
Approx. 3800 - 4100 lbs (1724 - 1860 kg), depending on trim and options
Gross Vehicle Weight Rating:
Refer to vehicle VIN sticker, typically around 5700 lbs (2585 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash:
Good (for driver and passenger in 35 mph frontal crash tests of similar Chrysler minivans of the era).
IIHS Frontal Offset:
Acceptable (for similar Chrysler minivans of the era)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS) on some models
Passive Features
Airbags:
Driver and Passenger front airbags. Optional side airbags may be present on some trims.
Seat Belts:
All seating positions equipped with three-point seat belts. Integrated child seat anchor points (LATCH) may be present.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Optional premium audio systems with more speakers and cassette player available.
Navigation:
N/A for this model year.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Remote Keyless Entry:
Optional on most trims.
Comfort Features
Climate Control:
Manual or optional Automatic Climate Control (ACC) with dual-zone capability.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first), or as indicated by the Oil Change Indicator system. Refer to manual for detailed recommendations based on driving conditions.
Transmission Fluid Change:
Inspect every 30,000 miles. Replace every 60,000 to 100,000 miles, or as per severe service schedule. Crucial to use correct ATF+4 fluid.
Coolant Change:
Initial change at 100,000 miles (7 years), then every 50,000 miles (3 years).
Fluid Specifications
Engine Oil:
SAE 5W-30, API Certified (MS-6395 for Chrysler).
Coolant:
Chrysler Formula HOAT (Hybrid Organic Additive Technology) OAT coolant, pink color. Mix 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4, as specified.
Known Issues
Common Problems:
Transmission issues (solenoid pack failure, torque converter shudder), Power window regulators, HVAC blend door actuators, EGR valve clogging, Alternator failure, Door lock actuators, Wiper motor failure.
Diagnostic Pointers:
Transmission slipping or delayed engagement often points to the 42LE solenoid pack or low fluid level. Rough idling can indicate EGR valve or spark plug issues. AC not blowing cold may be a blend door actuator problem.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler is a pioneer in the minivan segment, having introduced the Dodge Caravan and Plymouth Voyager in 1983, revolutionizing family transportation.
Model Evolution
Generation Ns:
The 2001 Voyager is part of the second generation (NS) minivans, which ran from 1996 to 2007. For 2001-2003, only the SWB version was offered, serving as the successor to the Plymouth Voyager SWB.
Production
Manufacturing Locations:
Windsor, Ontario, Canada; St. Louis, Missouri, USA (for North American market models that influenced global variants)
Sales Focus
International Markets:
The Chrysler Voyager nameplate was primarily intended for markets outside the United States, distinguishing it from the Dodge Caravan and Plymouth Voyager sold domestically.
🏆 Awards & Recognition
Recognitions
Popular Mechanics Editor Choice:
Chrysler minivans (including the platform the Voyager is based on) have historically received positive reviews from automotive publications for their practicality and innovative features.
Certifications
Epa Fuel Economy:
Refer to EPA ratings for the 2001 Chrysler Voyager 3.3L SWB. Typically around 17 MPG city / 24 MPG highway (actual may vary).
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