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Citroen Berlingo 1999 Factory Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Citroen Model: Berlingo Year: 1999 Generation First Generation Code: First Generation (M49/M59) Codes Chassis Codes: M49 👋 Introduction Market Position Positioning: A crucial resource for...
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Citroen Berlingo 1999 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroen
Model:
Berlingo
Year:
1999
Generation
First Generation Code:
First Generation (M49/M59)
Codes
Chassis Codes:
M49
👋 Introduction
Market Position
Positioning:
A crucial resource for owners and independent mechanics seeking to maintain and repair their Citroen Berlingo 1999.
Competitive Analysis
Advantage:
Provides genuine factory-level information, rivaling dealer-level expertise for DIY repairs and cost savings.
Key Features
Features:
Complete coverage, step-by-step instructions, detailed illustrations, troubleshooting guide, wiring diagrams, and printable format.
Target Audience
Audience:
Citroen Berlingo 1999 owners, DIY enthusiasts, independent repair shops.
Value Proposition
Proposition:
Empowers owners to perform maintenance and repairs, saving on labor costs and ensuring proper vehicle care.
📋 Manual Details
Coverage Areas
Regions Covered:
Likely Europe and other markets where the Berlingo was sold
Page Count
Estimated Pages:
Hundreds of pages (specific number not provided, but described as 'COMPLETE official full factory service repair manual')
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Brake System:
Yes
Wiring Diagrams:
Yes
Electrical System:
Yes
Suspension:
Yes
Periodic Lubrication:
Yes
Steering System:
Yes
Cooling System:
Yes
Fuel Injection Fuel System:
Yes
Emission System:
Yes
Heater Air Conditioning:
Yes
Engine Control System:
Yes
Chassis Body:
Yes
Restraint System:
Yes
Interior:
Yes
Differential Drive:
Yes
Axle Systems:
Yes
Procedures Included
General Maintenance:
Yes
Troubleshooting:
Yes (advanced guide included)
Diagnostic Procedures:
Yes
Repair Procedures:
Yes (step-by-step, detailed)
Rebuild Procedures:
Yes (implied by 'rebuild, refurbish or restore your vehicle')
Technical Depth
Depth:
Comprehensive, covering all aspects of repair, from fundamentals to advanced diagnostics
Illustrations Diagrams
Content:
Hundreds of pages with illustrations, diagrams, and photos
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High Resolution, Fully Printable
Binding Type
Type:
N/A (Downloadable PDF, printable pages)
Paper Type
Type:
N/A (Digital format)
Searchability
Feature:
Yes, allows for easy searching of information
Accessibility
Requirements:
Adobe PDF Reader
Compatibility
Operating Systems:
All PC based Windows operating systems and Mac
Delivery Method
Method:
Download link on checkout page after payment
Print Options
Options:
Print entire manual or select pages
⚙️ Engine Specifications
Primary Engine
Engine Options 1999:
Likely included 1.4L (TU3) and 1.9L (XUD9) naturally aspirated diesel, and potentially a 1.8L (XU7) or 1.6L (TU5) petrol. Specific engine codes for this year would require access to the manual.
Performance
Horsepower Torque:
Variable depending on engine. For example, the 1.9D XUD9 typically produced around 68-70 hp. Specific figures would be detailed in the manual.
Fuel System
Injection Type:
Petrol engines likely featured multi-point fuel injection. Diesel engines typically used indirect injection (IDI) or direct injection (DI) for the XUD9, with specific variants.
Engine Management
System:
ECU controlled electronic fuel injection and ignition systems.
Engine Cooling
System:
Pressurized coolant system with radiator, fan, and thermostat.
🔧 Transmission
Standard
Type:
Likely a 5-speed manual transmission (e.g., MA gearbox).
Optional
Type:
An automatic transmission might have been available on certain petrol variants, though manual was more common for the Berlingo.
Features
Drive:
Front-wheel drive (FWD).
Fluid Type
Specification:
Specific transmission fluid type (e.g., ATF or manual gear oil) would be detailed in the manual, adhering to PSA specifications.
📐 Dimensions
Exterior
Body Styles:
Panel Van and Passenger MPV variants.
Length Width Height:
Dimensions vary slightly between panel van and MPV, but generally around 4100-4140 mm length, 1720-1840 mm width, and 1800-1830 mm height for the standard roof.
Weights
Curb Weight:
Approximately 1100-1300 kg, depending on configuration and engine.
Cargo
Capacity Volume:
Significant cargo volume for the panel van, typically over 3 cubic meters. Passenger variants offer flexible seating and cargo space.
🛡️ Safety Features
Ratings
Euro Ncap:
Euro NCAP ratings for the first generation Berlingo were generally modest for the era. Specific scores for 1999 models would require detailed research, but early models often scored around 3 stars.
Active Features
Features:
ABS (Anti-lock Braking System) likely optional on lower trims and standard on higher trims. Power steering standard on most models.
Passive Features
Features:
Driver and front passenger airbags (often optional on lower trims), seatbelt pretensioners, reinforced safety cage.
💡 Technology Features
Infotainment
Features 1999:
Basic radio/cassette player, optional CD player. Speaker configurations varied by trim level. Climate control was typically manual air conditioning.
Driver Assistance
Features 1999:
Limited by modern standards. Key features would be power steering and ABS (if equipped).
Connectivity
Features 1999:
No advanced connectivity features like Bluetooth or USB were available in 1999. Basic antenna for radio reception.
🔧 Maintenance
Service Intervals
Oil Change:
Typically 10,000-15,000 km or 12 months, depending on engine type and driving conditions. Manual will specify exact intervals.
Timing Belt:
Petrol engines (TU series) typically require timing belt replacement around 80,000-120,000 km or 5-7 years. Diesel engines (XUD series) also require regular replacement, usually within similar intervals or as specified by the manual.
Fluid Specifications
Engine Oil:
Specific oil viscosity (e.g., 5W-40, 10W-40) and ACEA specifications would be detailed in the manual, often referencing PSA approvals.
Coolant:
Antifreeze concentrate mixed with water, typically meeting PSA specifications for corrosion protection and freezing point.
Known Issues
Common Problems:
Potential issues can include suspension wear (bushings, ball joints), exhaust system corrosion, minor electrical gremlins, and clutch wear on manual transmissions. Diesel variants (XUD) can be robust but may require maintenance of glow plugs and injection pumps. Manual will detail specific troubleshooting for these.
Parts Replacement
Filters:
Oil filter, air filter, fuel filter, and cabin filter replacement intervals are typically specified, with part numbers available in the manual.
📚 Vehicle History
Brand Heritage
Heritage:
Citroën has a long history of producing practical and innovative vehicles, with the Berlingo building on this legacy as a versatile leisure activity vehicle (LAV) and van.
Model Evolution
Generation 1 Development:
The first-generation Berlingo was launched in 1996 and was based on the PSA platform shared with the Peugeot Partner. The 1999 model year represents an update within this first generation.
Production
Manufacturing Locations:
Primarily manufactured in France (e.g., PSA's Vigo plant in Spain was also significant for this model).
Sales Figures
Market Success:
The Berlingo was a highly successful model in Europe, particularly in the MPV and light commercial vehicle segments, known for its practicality and affordability.
🏆 Awards & Recognition
Recognitions
Type:
While specific awards for the 1999 model year aren't prominently advertised, the first-generation Berlingo and its Peugeot Partner sibling were highly regarded and successful in their segments, often praised for practicality and value for money.
Ratings
Consumer Reviews:
Generally positive reviews focusing on utility, spaciousness, and a comfortable ride for its class. Manual provides the technical foundation for maintaining these positive attributes.
Certifications
Type:
Met all relevant European safety and emissions standards for its model year. Manual would provide detailed specifications for these.
📄 Vehicle General
Body Style
Type:
Multi-Purpose Vehicle (MPV) / Leisure Activity Vehicle (LAV) and Panel Van
Design Philosophy
Philosophy:
Designed as a practical, versatile, and affordable vehicle for families and businesses, maximizing interior space and utility.
Target Market
Market Segment:
Compact MPV and Light Commercial Vehicle segments.
Exterior Design
Styling:
Distinctive, somewhat utilitarian design with a tall body, sliding rear doors (on MPV), and a large tailgate or twin rear doors.
Interior Design
Features:
Focus on practicality and spaciousness, with durable materials and flexible seating arrangements in MPV versions. Dashboard layout is functional and ergonomically sound.
Chassis Suspension
Layout:
Front-wheel drive with a torsion beam rear suspension for maximum interior space. MacPherson strut front suspension.
Braking System
Type:
Front ventilated discs, rear drum brakes are common. ABS availability varies by trim.
Steering System
Type:
Rack and pinion, with power assistance typically standard or widely available.
Tire Wheel Specifications
Tire Sizes:
Commonly 175/65 R14 or 185/65 R15. Specifics depend on trim and engine. Bolt pattern typically 4x108.
Lighting System
Headlights:
Composite halogen headlights, with auxiliary fog lights often optional or integrated into bumpers.
Fuel Capacity
Tank Size:
Typically around 50-60 liters for petrol and diesel variants.
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