Segment:
Compact Leisure Activity Vehicle (LAV) / MPV
Key Competitors:
Peugeot Partner, Renault Kangoo, Fiat Doblo, Volkswagen Caddy
Design Philosophy:
Functional, versatile, and car-like driving experience in a van-derived package, emphasizing practicality and space.
Body Styles:
Primarily a panel van (commercial) and a passenger variant (MPV/Combi) with sliding rear doors and versatile seating.
Years Covered:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Estimated Page Count:
High (Specific number not provided, but described as 'very detailed')
Type:
Full Service Repair Manual
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader, WinRAR
Operating System Compatibility:
All Versions of Windows & Mac
Engine:
Detailed diagnostics, maintenance, repair, and rebuild procedures for all engine variants covered in the specified years.
Transmission:
Coverage for manual and potentially automatic transmission systems, including maintenance, repair, and troubleshooting.
Brakes:
Comprehensive information on hydraulic systems, ABS (if equipped), brake pad/disc replacement, caliper service, and bleeding procedures.
Electrical:
In-depth troubleshooting and repair of the electrical system, including detailed wiring diagrams, component testing, and fault diagnosis.
Suspension Steering:
Procedures for front and rear suspension components, steering rack, power steering system, wheel alignment specifications.
Bodywork Chassis:
Information on body panel repairs, door mechanisms, tailgate, interior trim, and chassis component maintenance.
Cooling Heating Ac:
Maintenance and repair of the cooling system, heating matrix, ventilation, and air conditioning components.
Fuel Exhaust:
Details on fuel delivery systems, exhaust system components, catalytic converter, and emission control.
Maintenance:
Routine service tasks, fluid changes, filter replacements, spark plug/glow plug service, belt replacements, and inspection schedules.
Diagnostics:
Systematic troubleshooting guides for common problems, fault code interpretation (if applicable to the era), and diagnostic testing procedures.
Repair:
Step-by-step instructions for component replacement, sub-assembly repair, and major system overhauls.
Rebuild Refurbish:
Comprehensive guidance for engine, transmission, and other major component rebuilds, including detailed specifications and tolerances.
Level:
Professional Technician to DIY Mechanic
Detail Level:
Detailed sub-steps, notes, cautions, and warnings for critical information.
Illustration Quality:
Detailed illustrations, drawings, and photos with enlarged insets for detailed part examination.
Organization:
Numbered instructions, bold figure numbers for quick illustration matching, and a numbered table of contents for fast information retrieval.
Engine Options Early:
Likely included 1.4L (TU3) petrol, 1.8L (XU7) petrol, and 1.9L (XUD7/DW8) naturally aspirated diesel engines.
Engine Options Late:
Later models may have featured 1.6L (TU5) petrol and 1.9L (DW8B, D9B) and 2.0L (DW10) HDI turbodiesel engines.
Horsepower Range:
Typically ranged from 60 hp (naturally aspirated diesel) to approximately 110 hp (HDI turbodiesel).
Torque Range:
Varied significantly by engine, with diesels offering higher low-end torque suitable for load carrying.
Petrol Induction:
Multi-point fuel injection (MPI)
Diesel Induction:
Rotary or common rail injection systems depending on engine variant (e.g., indirect injection for older XUD, common rail for HDI).
Transmission Type Standard:
5-speed manual transmission (BE series or similar)
Transmission Type Optional:
Some models may have offered an automatic or semi-automatic transmission (e.g., Autoselect).
Clutch Type:
Single dry plate, hydraulically operated
Length:
Approx. 4110-4140 mm (depending on year/variant)
Width:
Approx. 1710-1720 mm (excluding mirrors)
Height:
Approx. 1800-1830 mm
Seating Capacity:
2 (Panel Van), 2-5 (Combi/MPV variants)
Cargo Volume Seats Up:
Highly variable, typically over 3 cubic meters in panel van configuration.
Gross Vehicle Weight:
Varies by model, typically around 1800-2000 kg
Euro Ncap Early:
Early models had limited safety features. Euro NCAP ratings for this era were often less comprehensive than modern standards.
ABS:
Optional on many models, standard on higher trims or later years.
Airbags:
Driver airbag standard on passenger variants, passenger airbag often optional.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants.
Audio System:
Basic radio/cassette or CD player with 2-4 speakers. Later models may have offered upgraded systems.
Display:
Simple digital or analogue displays for clock, radio, and basic vehicle information.
Cruise Control:
Optional on higher trim levels or later models.
Parking Sensors:
Rarely fitted on early models, may have been an option on later facelifts.
Oil Change Petrol:
Typically every 10,000-15,000 km or 12 months, using specified engine oil.
Oil Change Diesel:
Typically every 10,000-15,000 km or 12 months, using specified engine oil.
Timing Belt Replacement:
Crucial interval, usually around 80,000-120,000 km or 5-7 years, depending on engine type. Consult manual for exact specification.
Engine Oil Petrol:
Likely 5W-40 or 10W-40, API SL/SM or ACEA A3/B4. Specifics depend on engine. Manual will list exact API/ACEA grades.
Engine Oil Diesel:
Likely 5W-40 or 10W-40, ACEA B3/B4, API CF. Specifics depend on engine. Manual will list exact API/ACEA grades.
Coolant:
Ethylene glycol based coolant, meeting PSA specifications. Typically blue or green.
Transmission Fluid Manual:
GL-4 or GL-5 rated gear oil, viscosity typically 75W-80 or 75W-90. Manual will specify.
Diesel Particulate Filters:
Early models (pre-HDI) without DPFs are less prone to this. Later HDI engines could experience DPF clogging if not driven appropriately.
Suspension Wear:
Front suspension components (ball joints, wishbone bushes) can wear due to vehicle's utility nature.
Electrical Gremlins:
Common in vehicles of this age, often related to earth connections, body control modules, or wiring looms.
Thermostat Housing:
Plastic thermostat housings can become brittle and leak over time.
Sliding Door Mechanisms:
Can become stiff or seize due to dirt and lack of lubrication.
Citroen Legacy:
Citroën is known for innovative and practical vehicle design, often focusing on comfort and unique engineering solutions.
Facelift M59:
A significant facelift occurred around 2002/2003, introducing updated styling (different nose cone, dashboard) and revised engines (e.g., introduction of 2.0 HDI).
Manufacturing Locations:
Primarily manufactured in France (Vigo plant in Spain for some periods).
