Citroen BX Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Citroen Model: BX Codes Platform Code: XB 👋 Introduction Market Position Segment: Compact family hatchback/estate, known for its innovative hydropneumatic suspension and distinctive styling. Competitive...

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标签: BX Car Cars Citroen

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Description

🏷️ Basic Information

Identification

Make:

Citroen

Model:

Codes

Platform Code:

👋 Introduction

Market Position

Segment:

Compact family hatchback/estate, known for its innovative hydropneumatic suspension and distinctive styling.

Competitive Analysis

Competitors:

Ford Escort, Volkswagen Golf, Peugeot 309, Fiat Tipo, Opel Kadett.

Key Features

Unique Selling Points:

Citroen's signature hydropneumatic suspension offering unparalleled ride comfort and self-levelling capability, aerodynamic design, spacious interior for its class.

Value Proposition

Manual Benefit:

Enables owners to maintain and repair their Citroen BX efficiently, saving on labor costs and ensuring longevity, with detailed instructions and diagrams.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Compatibility:

Windows & Mac

Print Restriction:

Printable without restriction

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical (all variants), fuel system (injection and carbureted), ignition system, cooling system, lubrication system, exhaust system, emissions control.

Transmission Systems:

Manual transmission (including clutch), automatic transmission (where applicable).

Chassis Systems:

Hydropneumatic suspension system (front and rear), braking system (including ABS if equipped), steering system, wheel alignment.

Electrical Systems:

Wiring diagrams, lighting system, ignition, starting system, charging system, instrumentation, body electricals, fuse and relay locations, diagnostic procedures.

Body And Interior:

Body panel repairs, interior trim, doors, windows, sunroof, seats, HVAC system (heating, ventilation, and air conditioning).

Power Steering:

Hydraulic power steering system, including pump, steering rack, and fluid lines.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, brake fluid, hydraulic fluid), filter replacements, tune-ups, basic inspections.

Troubleshooting:

Diagnostic charts and procedures for common and complex issues across all vehicle systems.

Repair:

Step-by-step instructions for component removal, repair, and installation, including major overhauls.

Technical Data:

Torque specifications, clearances, testing procedures, diagnostic codes, and specifications for all major components.

Suspension Servicing:

Detailed procedures for servicing the hydropneumatic suspension, including sphere replacement, hydraulic fluid replacement, pressure regulation, and height adjustment.

Brake Servicing:

Front brake pad and disc replacement, rear brake shoe and drum servicing, brake fluid bleeding, ABS system diagnostics (if applicable).

Fuel System Servicing:

Carburetor adjustment and overhaul, fuel injector cleaning and testing, fuel pump replacement, fuel filter replacement.

Ignition System Diagnostics:

Spark plug replacement, ignition coil testing, distributor maintenance (on older models), electronic ignition system troubleshooting.

Technical Depth

Depth:

Comprehensive from basic owner-level maintenance to advanced engine rebuilds and electrical diagnostics, suitable for professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

File Format

File Type:

Accessibility Requirements:

Adobe PDF Reader

Print Quality

Resolution:

High-resolution, optimized for printing clear diagrams and text.

Binding Type

Binding:

Digital Download (printable format)

Paper Type

Paper Recommendation:

N/A (Digital, user choice for printing)

⚙️ Engine Specifications

Primary Engine

Engine Options:

1.1L (TU1), 1.4L (TU3/XV8), 1.6L (XY6/XY8/XU5), 1.9L (XU9, including D and TD variants).

Performance

Horsepower Range:

Approx. 55 hp (1.1L) to 125 hp (1.9L GTI).

Torque Range:

Approx. 85 Nm (1.1L) to 170 Nm (1.9L GTI).

Fuel System

Fuel Delivery:

Carburetor (e.g., Weber 34 DAT), Single-point injection (SPI), Multi-point injection (MPI), Diesel injection (indirect).

Engine Codes

Common Petrol Codes:

TU1, TU3, XU5, XU7, XU9J2, XU9JA.

Common Diesel Codes:

XU9D, XUD7, XUD9.

🔧 Transmission

Standard

Standard Transmission:

4-speed or 5-speed manual transmission.

Optional

Optional Transmission:

3-speed or 4-speed automatic transmission (e.g., ZF 3HP22).

Features

Clutch Type:

Single dry plate, hydraulically operated.

📐 Dimensions

Exterior

Length:

Approx. 4150-4220 mm (depending on variant and body style).

Width:

Approx. 1630-1650 mm.

Height:

Approx. 1350-1380 mm (hatchback).

Weights

Curb Weight:

Approx. 950-1150 kg (depending on engine and equipment).

Gross Vehicle Weight:

Varies by model, typically around 1400-1600 kg.

🛡️ Safety Features

Ratings

Euroncap Era:

Data not readily available for this era's specific Euro NCAP testing, but safety was a consideration.

Active Features

Braking System:

Hydraulic, dual-circuit, front disc brakes, rear drum brakes. Optional ABS on later/higher trims.

Suspension Benefits:

Hydropneumatic suspension provides excellent stability and handling characteristics.

Passive Features

Seatbelts:

Standard seatbelts, with pre-tensioners on some later models.

Body Structure:

Reinforced safety cage and crumple zones designed according to contemporary safety standards.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio cassette players, often with basic EQ or amplifier options. Aftermarket upgrades common.

Instrumentation:

Analog gauges for speed, RPM, fuel, temperature. Warning lights for various systems. Some models featured digital clock/trip computer.

Driver Assistance

Anti-lock Braking System available as an option on higher trim levels and later models.

Connectivity

Connectivity Features:

Basic at best; primarily focused on core vehicle functions. No built-in Bluetooth or USB connectivity from factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).

Timing Belt Interval:

Recommended replacement interval for XU engines is typically 80,000-120,000 km or 5-6 years; TU engines may differ. Crucial to follow manual.

Fluid Specifications

Engine Oil Spec:

API SG/SH or ACEA A2/A3, viscosity typically 10W-40 or 5W-40 depending on climate and engine type. Consult manual for precise grades.

Hydraulic Fluid Spec:

Citroen LHM Plus (Green fluid) for hydropneumatic suspension and power steering. Crucial to use correct type to avoid system damage.

Coolant Spec:

Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Specific colour may vary by formulation but anti-corrosion properties are key.

Known Issues

Common Wear Items:

Hydropneumatic spheres, suspension height correctors, front strut mounts, exhaust system components, clutch hydraulics, electrical connectors can corrode.

Engine Specific Concerns:

Carburetor wear (fuel economy/starting issues), head gasket leaks on some XU engines, diesel pump issues on older diesels.

Electrical Gremlins:

Can be susceptible to minor electrical issues due to age and connector corrosion, particularly in damp climates.

📚 Vehicle History

Brand Heritage

Manufacturer Legacy:

Citroen, known for automotive innovation, avant-garde design, and comfort-focused engineering (e.g., Traction Avant, DS, SM).

Model Evolution

Generations:

Two main generations: Series 1 (1982-1987) and Series 2 (1987-1994), with styling updates and mechanical revisions.

Production

Production Period:

1982-1994.

Manufacturing Locations:

France (Aulnay-sous-Bois), UK (Ryton-on-Dunsmore), also assembled in other countries.

🏆 Awards & Recognition

Recognitions

Design Awards:

The BX's distinctive wedge-shaped styling, penned by Marcello Gandini, was widely praised and influenced automotive design.

Ride Comfort Awards:

Consistently lauded for its superior ride comfort and handling balance due to the hydropneumatic suspension, often compared favourably to more premium vehicles.