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Citroen BX 1985 All Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: BX Year: 1985 Market Segment: Compact Family Car / Hatchback Codes Chassis Code: XB 👋 Introduction Market Position Positioning: The Citroën BX was...
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Citroen BX 1985 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
BX
Year:
1985
Market Segment:
Compact Family Car / Hatchback
Codes
Chassis Code:
XB
👋 Introduction
Market Position
Positioning:
The Citroën BX was positioned as a family hatchback and estate car, known for its innovative hydropneumatic suspension and distinctive styling. It competed in a crowded European market against rivals like the Volkswagen Golf, Ford Escort, and Peugeot 305.
Competitive Analysis
Key Competitors 1985:
Volkswagen Golf Mk2, Ford Escort Mk3/Mk4, Peugeot 305, Renault 9/11, Opel Kadett E.
Key Features
Hydropneumatic Suspension:
Citroën's renowned self-leveling hydropneumatic suspension, offering exceptional ride comfort and handling stability.
Aerodynamic Styling:
Designed by Marcello Gandini (Bertone), featuring a distinctive, wedge-shaped profile with plastic body panels for weight reduction and corrosion resistance.
Practicality:
Available in both hatchback and estate (break) body styles, offering good interior space and versatility.
📋 Manual Details
Coverage Areas
Primary Coverage:
All aspects of service, repair, maintenance, and troubleshooting
Secondary Coverage:
Electrical system diagnostics, wiring diagrams, chassis and bodywork
Page Count
Estimated Page Count:
Varies by specific edition, typically 300-700+ pages for comprehensive manuals.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Detailed procedures for disassembly, assembly, inspection, and repair of all engine components and systems.
Transmission Service Repair:
Covers manual and automatic transmission repair, clutch service, and drivetrain components.
Brake System:
Repair and maintenance of hydraulic systems, discs, drums, calipers, and associated components. Likely includes details on Citroën's hydropneumatic braking assist if applicable to specific models.
Wiring Diagram:
Comprehensive electrical wiring diagrams for all vehicle systems, crucial for troubleshooting electrical faults.
Electrical System:
Detailed information on ignition, lighting, starting, charging, instrumentation, and accessory electrical circuits.
Suspension:
In-depth coverage of Citroën's signature hydropneumatic suspension system (likely referencing the earlier LHS/DIRAVI systems), including spheres, pumps, accumulators, height correctors, and fluid maintenance.
Steering:
Service and repair for hydraulic power steering systems, steering rack, and linkage components.
Cooling System:
Maintenance and repair of radiators, fans, water pumps, thermostats, and coolant specifications.
Fuel Injection Fuel System:
Covers fuel pumps, injectors, fuel lines, and control systems for both carbureted and injection variants (e.g., Bosch L-Jetronic).
Emission System:
Information on emission control devices, catalytic converters (if equipped), and associated sensors and components.
Engine Control System:
Diagnostics and repair of the Engine Control Unit (ECU) and its associated sensors and actuators.
Chassis Body:
Body panel repair, structural integrity, door mechanisms, interior trim, and corrosion prevention.
Restraint System:
Details on seat belts, airbags (if equipped), and associated components.
Axle:
Front and rear axle service, hub assemblies, and drive shafts.
Procedures Included
General Maintenance:
Routine checks, fluid changes, filter replacements, belt adjustments, and inspections.
Troubleshooting:
Systematic diagnostic procedures and solutions for common and uncommon vehicle problems, often presented in flowcharts or symptom-based tables.
Periodic Lubrication:
Detailed schedule and specifications for all lubrication points on the vehicle.
Reconditioning Refurbishment:
Guidance on restoring worn or damaged components and systems to optimal working order.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced engine and transmission rebuilds, including detailed torque specifications and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Software Requirements:
Adobe PDF Reader, WinZip (for potential archive extraction)
Compatibility:
All versions of Windows & Mac
Print Quality
Printability:
Designed for digital use, but likely printable for workshop use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options 1985:
Likely included a range of petrol engines, primarily the Simca/Talbot 'Poissy' engine series, and potentially diesel options. Common petrol engines were 1.4L (XY series) and 1.6L (XY/XU series). The BX 1985 may also have featured early XU diesel engines.
Performance
Engine Displacement 1600Cc:
Approx. 1580cc (e.g., engine code XU5).
Engine Horsepower 1600Cc:
Typically around 80-90 PS (DIN) depending on injection or carburetion.
Engine Torque 1600Cc:
Approx. 130-140 Nm at around 3000-3500 rpm.
Fuel System
Fuel Delivery Petrol:
Could be either a twin-choke downdraft carburetor (e.g., Weber or Solex) or early Bosch L-Jetronic fuel injection for higher-spec models.
Fuel Type:
Unleaded petrol (depending on market regulations and engine spec), Lead Replacement Petrol, Diesel (for diesel variants).
🔧 Transmission
Standard
Transmission Type:
4-speed or 5-speed manual gearbox.
Optional
Transmission Type:
3-speed or 4-speed automatic transmission (e.g., PSA RE30/RE40).
Features
Clutch Type:
Single dry plate clutch.
📐 Dimensions
Exterior
Length Hatchback:
Approx. 4090 mm (161 in)
Width:
Approx. 1700 mm (67 in)
Height Unladen:
Approx. 1350 mm (53 in) for hatchback (suspension adjustable)
Weights
Kerb Weight 1600Cc:
Approx. 1000-1100 kg (2200-2425 lb)
🛡️ Safety Features
Ratings
Euro Ncap Rating Era:
No official Euro NCAP rating available for this era; safety standards were significantly different.
Active Features
Braking System:
Hydraulically assisted disc front brakes, often with rear drum brakes. Features self-adjusting mechanisms and potential for anti-lock braking systems on later or higher-spec models.
Steering System:
Hydraulic power steering on most models for lighter steering effort.
Passive Features
Body Construction:
Integrated safety cage, crumple zones, and use of plastic body panels to absorb impact energy.
Seat Belts:
Standard three-point seat belts in the front, lap belts in the rear.
💡 Technology Features
Infotainment
Audio System:
Typically a basic AM/FM radio, often with optional cassette player. Speakers located in doors and rear parcel shelf.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on higher-specification models or introduced later in the BX's lifecycle.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB. Vehicle systems are primarily mechanical and electrical.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 12 months, depending on usage.
Suspension Fluid Service:
Regular checks of the hydropneumatic fluid level and condition. Fluid changes are usually required at intervals of 30,000-60,000 miles (50,000-100,000 km), or as specified in the manual. Citroën recommends LHM fluid.
Timing Belt Replacement:
For XU engines, typically every 40,000-60,000 miles (60,000-90,000 km) or 4-5 years. Critical to follow manual specifications.
Fluid Specifications
Engine Oil Type:
API SF/SG or higher, viscosity grades like 10W-40 or 15W-40 depending on climate. Refer to manual for specific engine oil recommendations.
Hydropneumatic Fluid:
Citroën LHM (Liquide Hydraulique Minéral) - Green fluid.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Specific color and type to be confirmed in manual.
Known Issues
Suspension Sphere Wear:
Hydropneumatic spheres can degrade over time, leading to a firmer ride or bouncing. Replacement is a common maintenance item.
Hydropneumatic Pump Failure:
The hydraulic pump can wear out, leading to loss of power steering and suspension pressure. Leaks are also common.
Electrical Gremlins:
As with many cars of this era, electrical connections and components can be susceptible to corrosion and failure, especially with age.
Rust On Body:
Despite plastic panels, steel structural components and subframes can be prone to rust, especially in areas with heavy road salt use.
📚 Vehicle History
Brand Heritage
Citroen Innovation:
Citroën has a long history of pioneering automotive technology, including front-wheel drive, unibody construction, and its signature hydropneumatic suspension.
Model Evolution
Bx Development:
The BX was developed by Citroën (then part of PSA Peugeot Citroën) to replace the aging GS and GSA models. It aimed to combine Citroën's comfort and handling with more modern styling and practicality. It shared its platform and some mechanicals with the Peugeot 305.
Production
Production Years:
1982-1994
Manufacturing Locations:
Primary production in France (Rennes-sur-Vitre), with some assembly in other countries.
🏆 Awards & Recognition
Recognitions
European Car Of The Year Contender:
The Citroën BX was a finalist for European Car of the Year in 1983.
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