🏷️ Basic Information

Make:

Citroën

Model:

Relay

Model Years Covered:

2001

Vehicle Platform Codes:

VA: C15 derived from Peugeot 504, Berlingo/Dispatch/Relay often based on PSA Group platforms

👋 Introduction

Vehicle Segment:

C15: Small van/utility vehicle. Berlingo/Familiale: Compact MPV/Leisure Activity Vehicle. Dispatch/Relay: Light commercial panel vans/minibuses.

Key Competitors:

C15: Renault Express, Fiat Fiorino. Berlingo: Fiat Multipla, Volkswagen Sharan, Ford Galaxy. Dispatch/Relay: Ford Transit, Mercedes-Benz Sprinter, Renault Trafic/Master, Fiat Ducato/Talento.

Vehicle Diversity:

The manual covers a range of vehicle types from compact utility to larger LCVs, offering broad appeal within the PSA commercial and lifestyle vehicle ecosystem.

Manual Scope:

Its strength lies in its consolidated coverage of multiple models, providing a single resource for diverse PSA-based vehicles of the era.

Language Clarity:

The description highlights the manual's focus on characteristics, adjustments, checks, and special features, indicating a comprehensive and practical approach to technical information.

📋 Manual Details

Covered Models:

Citroën C15, Berlingo, Berlingo Familiale, Dispatch, Relay

Geographical Coverage:

Primarily European market focus, likely including UK specifications for Relay (Ducato rebadge).

Vehicle Order Codes:

The manual will likely reference vehicle order codes (VPCs) or equipment codes to identify specific factory options and configurations for precise repair procedures.

Estimated Page Count:

Comprehensive, likely exceeding 1000 pages given the multiple models and extensive coverage. Exact count not specified in product info.

Type:

Workshop Service Repair Manual

Language:

English (implied by product description)

Format:

PDF Download

📖 Manual Coverage

Engine Systems:

Engine mechanicals, lubrication, cooling, fuel injection, ignition, emissions control, exhaust systems.

Drivetrain Systems:

Clutch, manual and automatic transmissions, driveshafts, differentials, transaxles.

Chassis Systems:

Front and rear axles, suspension components (springs, dampers, control arms), steering systems (rack and pinion, power steering), braking systems (hydraulic circuits, ABS, brake discs/drums, pads, lines).

Electrical Systems:

Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, body control modules, comfort systems, power accessories.

Body And Trim:

Body panels, doors, windows, interior trim, seating, exterior trim, body repair procedures (likely not extensive structural repair).

HVAC Systems:

Air conditioning system operation, components, and servicing.

Maintenance Procedures:

Routine servicing, oil changes, filter replacements, fluid checks and changes, belt inspections and replacements, spark plug replacement, brake pad replacement.

Repair Procedures:

Detailed step-by-step instructions for component removal, installation, and overhaul (e.g., engine teardown, transmission rebuilds, suspension arm replacement).

Troubleshooting Guides:

Diagnostic flowcharts and symptom-based troubleshooting for common issues across all covered systems.

Technical Specifications:

Torque specifications for fasteners, fluid capacities, fluid types, electrical component specifications, engine timing data, valve clearances.

Adjustment Procedures:

Ignition timing, carburetor settings (if applicable to older C15 variants), clutch adjustment, parking brake adjustment.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all major systems (engine, lighting, body, HVAC, etc.) will be included, crucial for electrical diagnosis and repair.

Depth:

Comprehensive, covering from basic maintenance to major component overhauls and diagnostics. Suitable for professional technicians and advanced DIY mechanics.

Diagnostic Capabilities:

Detailed diagnostic procedures, including information on scan tools and interpreting diagnostic trouble codes (DTCs) for models equipped with ECUs.

Diagnostic Tools:

Likely mentions specific diagnostic tools or software required for accessing ECU data and performing advanced diagnostics, especially for engine management and ABS/Airbag systems.

📊 Manual Specifications

Compatibility:

PDF format ensures compatibility with most devices (computers, tablets, smartphones). Searchable text functionality is typically present in quality PDF manuals.

Searchability:

PDF format typically allows for text searching, enabling quick access to specific information, procedures, or part numbers. Assumed for a professionally produced manual.

Resolution:

Assumed to be high resolution suitable for clear viewing of diagrams and text. Specific DPI not provided.

Binding:

N/A (Digital PDF format)

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

C15 Common Engines:

1.1L (TU1) petrol, 1.4L (TU3) petrol, 1.8L (XUD7) diesel, 1.9L (XUD9) naturally aspirated and turbo-diesel.

Berlingo Dispatch Relay Common Engines:

1.4L (TU3) petrol, 1.6L (TU5) petrol, 1.9L (XUD9) naturally aspirated and turbo-diesel, 2.0L (DW10) HDi diesel, 2.1L (XUD11) turbo-diesel (Dispatch/Relay). Specific engine codes like RHY, RKY, DJ5, D8C, etc. would be detailed in the manual.

Citroen Engine Codes General:

TU series (petrol), XUD series (diesel), DW series (HDi diesel). The manual will list exact codes for each engine variant (e.g., TU3JP, XUD9TE, DW10TD).

Power Output Range:

Petrol engines typically 55-75 hp; Diesel engines typically 60-90 hp (NA) to 109 hp (turbo-diesel). Precise figures vary by specific engine and model.

Petrol Injection Type:

Multi-point fuel injection (MPI) for petrol variants. Older C15 models might feature carburetion.

Diesel Injection Type:

Indirect injection (IDI) for XUD series diesels; Direct injection (DI) for DW10 HDi engines. Likely covers rotary or common rail systems depending on engine.

Timing Belt Replacement Interval:

Typically 60,000-100,000 km or 5-6 years for diesel engines (XUD, DW), and potentially longer for petrol engines (TU series). Manual will provide exact intervals and part numbers.

🔧 Transmission

Transmission Types:

Primarily 5-speed manual transmissions. Some models may have offered optional automatic transmissions.

Automatic Transmission Availability:

Availability varied by model and market. Larger vans like the Relay might have had more options than the Berlingo or C15.

Clutch System:

Hydraulic clutch actuation is standard across most models. Manual covers clutch inspection, adjustment, and replacement.

Gearbox Oil Type:

Manual transmission fluid (MTF) specification (e.g., API GL-4, specific viscosity grade like 75W-80 or 75W-90). Manual will detail exact fluid and capacity.

📐 Dimensions

Vehicle Type Variation:

Significant variation in dimensions across C15 (small van), Berlingo (compact MPV), and Dispatch/Relay (medium to large panel vans/minibuses). Specific dimensions for each model and body style would be detailed.

Load Capacity:

Focus on commercial variants (C15, Dispatch, Relay) will include payload, load volume, and towing capacities. Berlingo Familiale will focus on passenger space and flexible cargo configurations.

Gross Vehicle Weight:

GVW ratings will vary significantly, from around 1200-1500 kg for C15 to over 3000 kg for heavier Relay variants. Manual will specify GVM, GCM, and axle loads.

🛡️ Safety Features

Crash Test Results:

NCAP ratings would have been available for Berlingo and potentially Dispatch/Relay in later iterations. C15 is an older design. Manual will likely detail safety equipment and passive restraint systems.

Braking Systems:

Front disc brakes, rear drum brakes are standard. ABS was optional or standard on higher trims and later models. Manual covers ABS system diagnosis and component replacement.

Airbags:

Driver airbag was often standard, passenger airbag optional or standard on higher trims and later models, especially for Berlingo. C15 likely had no airbags.

💡 Technology Features

Audio Systems:

Basic radio/cassette or CD players. Some higher-trim Berlingo or commercial variants might have had upgraded audio or simple navigation systems. Manual covers installation and basic troubleshooting of these components.

ABS Esp:

ABS was available. ESP (Electronic Stability Program) was less common on these models for the 2001 year, but might appear on later updates or higher trims of Berlingo/Relay. Manual details ABS system diagnostics.

Remote Central Locking:

Remote central locking and alarm systems were available on higher trims. Manual covers the key fob programming and electrical components of these systems.

🔧 Maintenance

Oil Change Interval:

Typically 10,000-15,000 km or 1 year for petrol engines, and 15,000-20,000 km or 1 year for diesel engines. Manual will provide specific intervals based on driving conditions and engine type.

Engine Oil Grade:

Varies by engine: common grades include 10W-40, 5W-40 (for HDi), 15W-40 for older diesels. Manual will specify exact ACEA/API ratings and viscosities.

Coolant Type:

Long-life antifreeze/coolant (typically ethylene glycol-based, often orange or pink in color, e.g., Citroën Total Quartz Inéo ESSENCE/DIESEL). Manual specifies type and capacity.

Brake Fluid Type:

DOT 4 or DOT 4 LV (Low Viscosity) brake fluid. Manual specifies correct type and change interval.

Power Steering Fluid:

Typically a specific hydraulic fluid (e.g., LHM for older Citroën systems or a mineral-based fluid for systems not using LHM). Manual will specify type and capacity.

Common Citroen Issues 2001:

Potential for electrical gremlins (especially on Berlingo/Dispatch), wear on suspension bushes, aging diesel injector seals (IDI diesels), clutch slave cylinder failure, exhaust system corrosion. Manual provides diagnostic steps for these.

Diesel Engine Specifics:

XUD engines can be robust but may suffer from glow plug issues, injector pump leaks, or head gasket failures if overheated. HDi engines can experience turbo issues or DPF problems (if fitted).

Filter Part Numbers:

Manual will contain specific part numbers for oil filters, air filters, fuel filters, cabin filters, spark plugs, brake pads, etc., for each model and engine variant.

📚 Vehicle History

Citroen Van Legacy:

Citroën has a long history of producing reliable and practical vans, from the iconic Type H to the C25/C35, leading to the models covered.

C15 Development:

The C15 was a utility version of the Peugeot 205/Talbot Horizon platform, known for its robust construction and practicality. Production spanned many years.

Berlingo Dispatch Relay Development:

The Berlingo emerged as a Leisure Activity Vehicle, offering car-like comfort in a van-derived package. The Dispatch (and its rebadged Fiat/Peugeot counterparts) and Relay (rebadged Fiat Ducato/Peugeot Boxer) represent Citroën's extensive light commercial vehicle range.

Manufacturing Locations:

Vehicles were primarily produced at PSA Group (now Stellantis) manufacturing plants in Europe, including France and the UK (for Relay).

🏆 Awards & Recognition

Market Success:

The Berlingo and Dispatch/Relay were highly successful in their respective segments, winning numerous industry awards and recognitions for practicality, value, and versatility over their production runs.

Reliability Perception:

While some early models and specific components might have had reliability concerns, the overall perception for these models was generally positive, especially for their utility and robustness, particularly the diesel variants.