CITROEN C15 1.9 D 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: C15 Year: 2004 Engine: 1.9 D (Diesel) Codes Engine Code: XUD7TE (likely, common for this engine in the C15) 👋 Introduction Market Position...

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类型: Car

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标签: 2004 C15 Car Cars Citroen

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Description

🏷️ Basic Information

Identification

Make:

Citroën

Model:

Year:

Engine:

1.9 D (Diesel)

Codes

Engine Code:

XUD7TE (likely, common for this engine in the C15)

👋 Introduction

Market Position

Segment:

Light commercial vehicle / Utility van

Competitive Analysis

Competitors:

Peugeot J5, Fiat Ducato, Renault Trafic (contemporaries in the LCV segment)

Key Features

Durability:

Renowned for robust construction and reliability, especially the diesel variants

Versatility:

Adaptable for various commercial uses, from tradespeople to delivery services

📋 Manual Details

Coverage Areas

Scope:

Complete factory service and repair

Page Count

Estimated Pages:

Hundreds (typical for a full service manual, specific count not provided)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Yes (disassembly, assembly, diagnostics, repair)

Fuel System:

Yes (injection system, pumps, injectors, filters)

Cooling System:

Yes (radiator, thermostat, water pump, hoses)

Lubrication System:

Yes (oil pump, oil filter, oil passages)

Chassis:

Yes (suspension, steering, brakes, wheels)

Electrical System:

Yes (lighting, starting, charging, accessories)

Emission Control:

Yes (information on systems and potential troubleshooting)

Body And Frame:

Implied (service information, likely includes basic body repair and adjustments)

Procedures Included

Maintenance:

Yes (periodic maintenance schedules, fluid changes, filter replacements)

Repair:

Yes (step-by-step instructions for component repair and replacement)

Troubleshooting:

Yes (diagnostic procedures and fault finding)

Disassembly Assembly:

Yes (complete disassembly of the machine mentioned)

Technical Depth

Depth:

Comprehensive (for DIY and experienced mechanics, includes exploded pictures and diagrams)

📊 Manual Specifications

File Format

Quality:

High-resolution, clear text and diagrams

Print Quality

Printability:

Printable without restriction

Binding Type

Binding:

Digital Download (PDF)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Diesel

Displacement:

1.9 Liters (approx. 1905 cc)

Bore X Stroke:

83.0 mm x 88.0 mm (typical for XUD7 series)

Compression Ratio:

23.0:1 (typical for XUD7 series)

Performance

Horsepower:

64 hp @ 4600 rpm (approximate for XUD7TE)

Torque:

115 Nm @ 2000 rpm (approximate for XUD7TE)

Fuel System

Injection Type:

Indirect injection, Bosch VE rotary injection pump

Cooling System

Cooling Type:

Water-cooled

Lubrication System

Oil Capacity:

4.5 Liters (including filter, approximate)

Engine Notes

Engine Heritage:

Based on the robust PSA XUD engine family, known for longevity and torque.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual

Optional

Optional Transmission:

None documented for this specific variant

Features

Clutch Type:

Dry single plate clutch

Gear Ratios:

Detailed ratios available in the manual

Fluid Specifications

Gearbox Oil Type:

GL-4 75W-80 or 80W-90 (API classification, refer to manual for exact Citroën spec)

Gearbox Oil Capacity:

Approx. 2.0 Liters

📐 Dimensions

Exterior

Length:

Approx. 4.16 meters

Width:

Approx. 1.65 meters

Height:

Approx. 1.83 meters

Weights

Curb Weight:

Approx. 1050 - 1150 kg

Gross Vehicle Weight Rating:

Approx. 1700 - 1800 kg

Towing Capacity:

Typically around 750 kg unbraked, 1100 kg braked (refer to specific vehicle VIN)

Cargo

Cargo Volume:

Significant, varies by configuration (panel van vs. combi)

🛡️ Safety Features

Ratings

Euro Ncap Score:

Not applicable to this era and vehicle type in a standardized manner.

Active Features

Optional on some later models, not standard on all.

Power Steering:

Optional on some variants, not standard on all early models.

Passive Features

Airbags:

Driver airbag optional or standard depending on market and trim.

Seatbelts:

Front and rear seatbelts (configuration varies)

💡 Technology Features

Infotainment

Audio System:

Basic radio/cassette or CD player (factory or aftermarket)

Driver Assistance

Parking Sensors:

Not typically factory-fitted on this model.

Connectivity

Bluetooth:

Not factory-fitted.

Dashboard

Instrument Cluster:

Basic gauges for speed, RPM, fuel, temperature, and warning lights.

🔧 Maintenance

Service Intervals

Oil Change Interval:

10,000 km or 12 months (typically, refer to manual for exact spec)

Fuel Filter Interval:

20,000 - 30,000 km (typical for diesel, refer to manual)

Air Filter Interval:

10,000 - 20,000 km (depending on operating conditions, refer to manual)

Fluid Specifications

Engine Oil Specification:

ACEA A3/B3, API CG-4 (or equivalent) 10W-40 or 15W-40 diesel engine oil (refer to manual)

Coolant Specification:

Antifreeze/coolant with corrosion inhibitors, ethylene glycol-based (e.g., Citroën/PSA Type 054B or equivalent)

Known Issues

Common Wear Items:

Clutch, suspension components (bushings, ball joints), exhaust system, glow plugs, injectors.

Diesel Specific:

Potential for injector pump issues with age, glow plug reliability.

Technical Specs

Spark Plug Type:

N/A (Diesel engine)

Tire Sizes:

Common sizes include 165 R14C or 175 R14C (check specific vehicle fitment)

Wheel Bolt Pattern:

4x108

Brake Fluid Type:

DOT 3 or DOT 4

📚 Vehicle History

Brand Heritage

Citroen Legacy:

Citroën has a long history of practical and innovative light commercial vehicles.

Model Evolution

C15 Heritage:

The C15 was a highly successful and long-running light commercial vehicle, based on the Peugeot 205 platform.

Production

Production Years:

1984 - 2005

Manufacturing Location:

France

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the 2004 model aren't widely documented, the C15 line was recognized for its reliability and practicality in its market segment.