🏷️ Basic Information

Make:

Citroën

Model:

C15

Year:

2004

Engine:

1.8 D (Diesel)

Engine Code Common:

XUD7TE (or similar variant)

Model Code Common:

VD-15

👋 Introduction

Vehicle Segment:

Light commercial vehicle (LCV) / Small van

Target Audience:

Tradespeople, small businesses, delivery services, and individuals requiring a practical and economical utility vehicle.

Competitors:

Peugeot Partner, Renault Kangoo, Fiat Doblò, Ford Transit Connect (depending on specific market and era).

Key Selling Points:

Robust construction, spacious cargo area, fuel-efficient diesel engine, cost-effectiveness, simplicity of design.

Manual Benefit:

Enables owners to perform maintenance and repairs efficiently, reducing workshop costs and extending vehicle lifespan.

📋 Manual Details

Coverage:

All Models/Engines/Trim/Transmissions Types of the Citroën C15 1.8 D 2004

Page Count Estimated:

Highly comprehensive, likely exceeding 1000 pages for a full factory service manual.

Type:

Factory Service Repair Workshop Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Complete engine overhaul, including cylinder head, block, pistons, crankshaft, camshaft, timing, valves, oil pump.

Fuel System:

Diesel injection system (rotary pump, injectors), fuel lines, filter, throttle body.

Cooling System:

Radiator, thermostat, water pump, coolant hoses, fan, expansion tank.

Lubrication System:

Oil sump, oil pump, oil filter, lubrication passages, oil pressure.

Chassis Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, steering linkage.

Brakes:

Brake system hydraulics, calipers, wheel cylinders, brake pads, discs, drums, parking brake.

Electrical System:

Battery, starter motor, alternator, ignition system (if applicable to diesel), lighting, auxiliary circuits.

Transmission:

Manual transmission, clutch operation, gearbox components, driveshafts.

Bodywork Interior:

Body panel removal and installation, doors, hood, tailgate, interior trim, seats.

Emission Control:

Emission control systems specific to the 1.8 D engine, catalytic converter (if fitted), EGR (if applicable).

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug (if applicable), coolant checks, belt inspections.

Troubleshooting:

Diagnostic procedures for various systems, common fault identification and rectification.

Repair:

Step-by-step repair instructions for all major components and systems.

Disassembly Reassembly:

Complete disassembly and reassembly guides for engine, transmission, suspension, etc.

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems.

Depth:

Comprehensive, covering from basic maintenance to advanced engine and transmission overhaul, suitable for DIY and professional mechanics.

📊 Manual Specifications

File Type:

PDF

Printability:

Printable without restriction

Image Quality:

Top quality diagrams and instructions

Binding:

Digital download (no physical binding)

Paper Type:

Not applicable (digital format)

Reader:

Adobe PDF Reader

Delivery Method:

Instant download link after payment

⚙️ Engine Specifications

Engine Type:

Naturally Aspirated or Turbocharged Inline-4 Diesel

Displacement:

1.8 Liters (approx. 1769 cc)

Bore X Stroke:

80.0 mm x 88.0 mm (typical for XUD7 variant)

Compression Ratio:

Typically 23.0:1 or 23.5:1

Power Output:

Approximately 55-60 hp (40-44 kW) @ 4200-4600 rpm (for naturally aspirated variants)

Torque Output:

Approximately 110-115 Nm (81-85 lb-ft) @ 2000-2500 rpm (for naturally aspirated variants)

Fuel Type:

Diesel

Injection System:

Indirect injection via Bosch VE rotary injection pump or similar.

Coolant Type:

Ethylene Glycol based, typically with a 50/50 mix with distilled water. Consult manual for specific PSA/Citroën coolant.

Oil Type:

Diesel Engine Oil, SAE 10W-40 or 15W-40, API CF or CD specification. Consult manual for exact grade.

Oil Capacity:

Approximately 5.0 - 5.5 liters (including filter). Refer to manual for precise capacity.

🔧 Transmission

Transmission Type:

5-speed Manual

Transmission Type Optional:

Likely no automatic option available for this specific variant.

Clutch Type:

Dry single plate, hydraulically operated.

Gearbox Oil Type:

Manual Transmission Fluid (MTF), API GL-4. Common specification is PSA B71 2330 or equivalent. Capacity approx. 2.0-2.5 liters.

📐 Dimensions

Length:

Approx. 3900 mm - 4100 mm (depending on panel van or passenger variant)

Width:

Approx. 1640 mm - 1660 mm (excluding mirrors)

Height:

Approx. 1830 mm - 1880 mm

Cargo Volume:

Varies by configuration, typically around 2.5-3.0 cubic meters for panel van versions.

Gross Vehicle Weight Rating Gvw:

Around 1800-2000 kg

Curb Weight:

Around 1050-1200 kg

Payload Capacity:

Around 600-750 kg

🛡️ Safety Features

Euroncap Rating:

Limited data available for this specific model and year, but generally low by modern standards. Primarily designed for utility.

ABS:

Optional on some variants, not standard on all 2004 models.

Traction Control:

Not typically available.

Airbags:

Driver's airbag standard on many later models, passenger airbag optional or unavailable depending on variant.

Seatbelts:

Three-point inertia reel seatbelts in the front. Lap belts in the rear for passenger versions.

💡 Technology Features

Infotainment System:

Basic factory fitted radio/cassette or CD player. Limited advanced features typical for the era.

Driver Assistance Features:

Minimal. Primarily mechanical systems. Parking sensors or rearview cameras were not factory options.

Connectivity Features:

Basic, typically with an auxiliary input for the radio.

🔧 Maintenance

Oil Change Interval:

Every 10,000 km or 12 months, whichever comes first. Consult manual for specific conditions.

Air Filter Replacement:

Every 20,000 km or 24 months.

Fuel Filter Replacement:

Every 30,000 km or 36 months.

Timing Belt Replacement:

Crucial: Typically 80,000 km or 5 years, whichever comes first. This is an interference engine, so failure can cause severe damage.

Brake Fluid:

DOT 3 or DOT 4, conforming to PSA S71 2103 specification. Change every 2 years.

Coolant Capacity:

Approx. 6.5 - 7.0 liters.

Common Problem 1:

Corrosion on bodywork, particularly wheel arches, sills, and tailgate.

Common Problem 2:

Wear in suspension components (ball joints, bushings) due to commercial use.

Common Problem 3:

Diesel injection pump and injector seal leaks over time.

Common Problem 4:

Starter motor and alternator reliability can vary, requiring periodic inspection.

📚 Vehicle History

Citroen Van Legacy:

Citroën has a long history of producing practical and innovative light commercial vehicles, following models like the Acadiane and Ami.

C15 Development:

Based on the Peugeot 205 platform, the C15 (also known as the Citroën C15 D) was launched in 1984. It underwent minor styling updates and engine revisions over its long production run, ending in 2006 in Europe, though production continued in other markets for longer.

Production Period:

1984 - 2006 (Europe)

Production Locations:

Primarily France (Citroën plants) and potentially other PSA assembly sites.

🏆 Awards & Recognition

Industry Awards:

The C15 was widely recognized for its value for money and practicality as a commercial vehicle across Europe, winning fleet sales awards in various countries throughout its production run.

Reliability Ratings:

Generally considered reliable due to its simple mechanical design, though older vehicles will require consistent maintenance.