Segment:
Supermini / City Car
Target Audience:
DIY enthusiasts, independent repair shops, Citroën C2 owners seeking in-depth maintenance and repair knowledge
Competitors 2005:
Peugeot 206, Renault Clio, Ford Fiesta, Vauxhall/Opel Corsa, Volkswagen Polo
Vehicle Philosophy:
Compact, stylish, and practical city car with a focus on comfort and user-friendliness.
Manual Value Proposition:
Provides comprehensive, factory-accurate repair and maintenance information, empowering owners to perform tasks efficiently and correctly, saving on labor costs.
Primary Focus:
Service, Repair, Maintenance, Troubleshooting
Vehicle Scope:
All Models/Engines/Trim/Transmissions Types for the 2005 Citroën C2 1.6i 16V (NFS)
Estimated Page Count:
Likely 500+ pages (typical for comprehensive factory service manuals)
Type:
Factory Service Repair Manual / Workshop Manual
Engine:
Complete engine overhaul, cylinder head, engine block, pistons, rings, crankshaft, camshafts, valve train, timing system, lubrication system, cooling system
Fuel System:
Fuel delivery, fuel pump, fuel injectors, fuel pressure regulator, throttle body, electronic throttle control (ETC)
Cooling And Lubrication:
Radiator, coolant hoses, thermostat, water pump, oil pump, oil filter, oil cooler, lubrication passages
Chassis:
Suspension (front and rear), steering system, braking system (discs, pads, lines, ABS), wheels, tires, chassis alignment
Electrical System:
Battery, charging system (alternator), starting system, ignition system, lighting system, power windows, central locking, dashboard instruments, fuses, relays
Emission Control:
Catalytic converter, oxygen sensors (O2 sensors), EGR system (if applicable), evaporative emission control (EVAP)
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all major systems
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections and replacement
Repair:
Step-by-step repair procedures for all major components, including engine rebuilds, transmission service, brake replacement, suspension component replacement
Troubleshooting:
Diagnostic procedures, common fault codes, symptom-based troubleshooting guides, testing of electrical components and sensors
Depth:
Extensive, covering from basic routine maintenance to complete engine and component overhauls, including detailed diagnostic procedures and specifications
Quality:
High-quality PDF, allowing for clear viewing of text and diagrams
Printability:
Printable without any restrictions, allowing for physical copy creation
Binding:
Digital Download (PDF format)
Digital Format:
Adobe PDF Reader compatible
Engine Type:
Inline 4-cylinder, naturally aspirated petrol
Displacement:
1.6 Liters (1587 cc)
Valvetrain:
DOHC (Double Overhead Camshaft), 16 valves
Horsepower:
Approximately 109-110 PS (metric horsepower) / ~108-109 bhp (brake horsepower) at around 6000 rpm
Torque:
Approximately 147-150 Nm (Newton-meters) / ~108-111 lb-ft at around 4000 rpm
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Petrol (Gasoline)
Engine Code Family:
Likely based on PSA's TU engine family, specifically the TU5JP4 variant
Body Style:
3-door hatchback
Length:
Approx. 3625 mm (142.7 in)
Width:
Approx. 1650 mm (65.0 in) (excluding mirrors)
Height:
Approx. 1475 mm (58.1 in)
Curb Weight:
Approx. 1050-1100 kg (2315-2425 lbs), depending on specification
Euro Ncap Rating:
4 stars (for the C2 model range, specific year ratings may vary)
ABS:
Anti-lock Braking System (standard on 1.6i 16V)
Esp:
Electronic Stability Program (may be optional or standard on higher trims)
Airbags:
Front driver and passenger airbags, side airbags (optional or standard)
Seatbelts:
Pre-tensioning front seatbelts
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 1 year, whichever comes first (check manual for exact specifications)
Spark Plug Replacement:
Recommended replacement every 60,000 km (37,000 miles) or as per manual recommendations (often iridium or platinum plugs)
Timing Belt Replacement:
Crucial! Recommended replacement every 120,000 km (75,000 miles) or 5 years. Failure can cause catastrophic engine damage. (Specific interval may vary, consult manual)
Engine Oil Type:
Likely Total Quartz 7000 10W-40 or Total Quartz 9000 5W-40, meeting PSA B71 2294 or B71 2300 specifications (refer to manual for definitive grade and spec)
Coolant Type:
Antifreeze/coolant (ethylene glycol based) with long-life inhibitors, typically purple or blue, meeting PSA specification (e.g., Citroën/Peugeot Coolant - Type D)
Brake Fluid Type:
DOT 4 brake fluid
Transmission Oil Type:
Manual Transmission Fluid (MTF) - specific viscosity grade (e.g., 75W-80 or 75W-90) and specification will be detailed in the manual
Common Problems 1.6I 16V:
Minor oil leaks from rocker cover gasket or sump, potential for catalytic converter issues, occasional electronic sensor faults (e.g., throttle position sensor), wear on suspension components (bushings, drop links) due to urban driving.
Timing Belt Tensioner:
Importance of checking and replacing the timing belt tensioner and water pump concurrently with the timing belt.
Citroen Legacy:
Citroën, a French manufacturer renowned for innovative design and comfortable ride quality, has a long history dating back to 1919.
C2 Introduction:
The Citroën C2 was introduced in 2003 as a successor to the Citroën Saxo, aiming to provide a more modern and versatile city car.
C2 Platform:
Shared platform elements with the Peugeot 206.
Production Period:
2003-2009
Manufacturing Location:
Primarily manufactured in Aulnay-sous-Bois, France.
