Engine Mechanical:
Engine assembly, cylinder head, pistons, connecting rods, crankshaft, timing system, lubrication system.
Engine Control System:
Engine management system, fuel injection, ignition system, sensors, actuators, diagnostics, emission control.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator.
Cooling System:
Radiator, coolant pump, thermostat, cooling fan, coolant hoses, temperature sensors.
Lubrication System:
Oil pump, oil filter, oil pan, oil pressure sensor, lubrication intervals.
Intake Exhaust System:
Air intake system, throttle body, exhaust manifold, catalytic converter, muffler, emission control.
Ignition Starting Charging:
Spark plugs, ignition coils, starter motor, alternator, battery, charging system diagnostics.
Transmission Manual:
Manual gearbox, clutch system, shift linkage, transmission fluid specifications.
Transmission Automatic:
Automatic transmission (if applicable to this specific variant - typically manual for VTi), torque converter, transmission fluid, control systems.
Drive Shaft Differential:
Drive shafts, CV joints, differential assembly, axle shafts, fluid specifications.
Suspension:
Front suspension, rear suspension, shock absorbers, springs, control arms, bushings, alignment specifications.
Wheel Tire:
Wheel specifications, tire sizes, inflation pressures, wheel balancing, lug nut torque.
Brake Control:
Brake system diagnostics, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), ESP (Electronic Stability Program).
Brakes Hydraulic:
Brake lines, master cylinder, brake calipers, brake pads, brake rotors, brake fluid specifications.
Parking Brake:
Parking brake mechanism, cables, adjustment procedures.
Steering Column:
Steering column assembly, ignition switch, steering wheel removal.
Power Steering:
Power steering system, pump, reservoir, hoses, fluid specifications, steering rack.
Air Conditioning:
A/C system components, refrigerant, compressor, condenser, evaporator, leak detection, recharge procedures.
Supplemental Restraint System:
Airbags, SRS control module, seat belt pre-tensioners, diagnostic procedures.
Seat Belts:
Seat belt assembly, retractors, buckle replacement.
Engine Immobilizer:
Immobilizer system operation, key programming, troubleshooting.
Cruise Control:
Cruise control system operation, components, diagnostics.
Wiper Washer System:
Wiper motor, wiper arms, wiper blades, washer pump, washer fluid reservoir.
Door Lock System:
Door lock mechanisms, central locking, remote keyless entry, actuators.
Meter Audio Visual:
Instrument cluster, gauges, infotainment system, speakers, radio, navigation (if equipped).
Horn:
Horn operation, horn button, horn relay, horn replacement.
Windshield Glass Mirror:
Windshield removal and installation, glass seals, side mirrors, rear view mirror.
Instrument Panel:
Instrument panel removal and installation, dashboard components.
Seats:
Seat removal and installation, seat adjustment mechanisms.
Engine Hood Door:
Hood release mechanism, hinges, latch, door hinges, door latches, door seals.
Exterior Interior:
Body panels, bumpers, trim, interior trim panels, headliner.
Electrical System:
Wiring harnesses, fuses, relays, lighting system, battery terminals, grounding points.
Multiplex Can Communication:
CAN bus system, network communication, diagnostic trouble codes related to network issues.
Maintenance Procedures:
Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and changes (coolant, brake, power steering, transmission), spark plug replacement, belt inspections and replacement.
Diagnostic Procedures:
Troubleshooting guides for common problems, diagnostic trouble code (DTC) interpretation and clearing, component testing procedures.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair across all covered systems.
Wiring Schematics:
Detailed electrical wiring diagrams for all vehicle systems, enabling precise diagnosis and repair of electrical faults.
Depth:
Comprehensive, from basic maintenance to advanced diagnostics and full component rebuilds.
Target Audience:
Professional technicians and experienced DIY mechanics.
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first, for normal service. Severe service intervals may be shorter.
Timing Belt Interval:
For the 1.2 VTi engine, it's important to check the manual for the specific timing belt replacement interval, which is often around 100,000-120,000 km (60,000-75,000 miles) or 5-6 years. Some VTi engines may use a timing chain. This manual would specify.
Engine Oil Specification:
Likely a low-viscosity synthetic oil, such as 0W-30 or 5W-30 meeting PSA (Peugeot Citroën) specifications like B71 2312 or an equivalent ACEA A3/B4 or A5/B5 standard.
Coolant Specification:
Ethylene glycol-based coolant with long-life additives, typically meeting PSA specification B71 5100 (or similar blue/pink long-life coolant).
Brake Fluid Specification:
DOT 4 brake fluid.
Transmission Fluid Specification:
Manual transmission: Specific GL-4 gear oil with appropriate viscosity (e.g., 75W-80 or 75W-90). Automatic transmission (if applicable): ATF (Automatic Transmission Fluid) meeting PSA specifications.
Common Issues:
Potential issues can include minor electrical faults, wear on suspension components (bushings, ball joints), clutch wear on high-mileage vehicles, and occasional issues with the air conditioning system or power steering pump. The VTi engines are generally reliable but require adherence to maintenance schedules.