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CITROEN C4 1.4i 16V 2005 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: C4 Year: 2005 Engine: 1.4i 16V Codes Engine Code Prefix: KFU 👋 Introduction Market Position Vehicle Segment: Compact family car (C-segment) Target Audience:...
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CITROEN C4 1.4i 16V 2005 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C4
Year:
2005
Engine:
1.4i 16V
Codes
Engine Code Prefix:
KFU
👋 Introduction
Market Position
Vehicle Segment:
Compact family car (C-segment)
Target Audience:
Families, individuals seeking practical and comfortable transport
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Peugeot 307
Key Features
Design Philosophy:
Distinctive styling, emphasis on comfort and interior space, innovative design elements (e.g., fixed-hub steering wheel in some trims).
Manual Value Proposition
User Benefit:
Empowers owners and technicians with factory-level knowledge for efficient and accurate maintenance and repairs.
📋 Manual Details
Coverage Areas
Manual Scope:
Complete factory service and repair
Page Count
Estimated Pages:
Hundreds of pages (printable)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (1.4i 16V KFU), fuel system, ignition system, exhaust system, cooling system, lubrication system
Transmission:
Manual Transmission (likely MA type), clutch system, driveline, driveshafts
Chassis:
Suspension (front and rear), steering system, braking system (ABS, EBA, ESP relevant for era)
Electrical:
Body electrical systems, lighting, dashboard instruments, ECUs, sensors, wiring diagrams
Body And Interior:
Bodywork repair, interior trim, doors, windows, airbags, HVAC system
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, spark plug replacement
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures
Repair:
Component disassembly, assembly, repair, and replacement
Installation:
Installation of new or replacement parts
Rebuilds:
Engine and transmission rebuild procedures (detailed)
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced diagnostics and component overhaul. Suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
Compatibility:
Adobe PDF Reader
Print Quality
Printability:
Full printable (sections or entire document)
Zoom Functionality:
Yes (zoom in/out for detailed viewing)
Binding Type
Digital Format:
Instant download (no physical binding)
Paper Type
Digital Delivery:
Instant download via digital file
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, naturally aspirated
Displacement:
1360 cc (1.4 Liters)
Valvetrain:
DOHC (Double Overhead Camshaft), 16 valves
Performance
Horsepower Approx:
90 PS (approx. 89 bhp / 66 kW) at 5200-5750 RPM
Torque Approx:
133 Nm (approx. 98 lb-ft) at 3250-4000 RPM
Fuel System
Induction:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline (RON 95 recommended)
Cooling System
Coolant Type:
Ethylene glycol based antifreeze, typically PSA specification (e.g., ZEREX G-48 compatible with blue coolant)
Lubrication System
Oil Type Recommendation:
Synthetic or semi-synthetic, viscosity 5W-40 or 5W-30 (PSA B71 2290 spec often required for diesel, but check for petrol variants, 0W-30/5W-30 common)
Engine Management
ECU Type Example:
Bosch Motronic or Siemens Sagem (specific model varies)
🔧 Transmission
Standard
Type:
5-speed manual transmission (likely type MA)
Optional
Type:
Not specified for this engine variant in the product description, but 4-speed automatic (AL4) was available on other C4 models.
Features
Clutch:
Hydraulically operated single dry plate clutch
Fluid Specs
Manual Gearbox Oil:
API GL-4, SAE 75W-80 (PSA specification often required)
📐 Dimensions
Exterior
Body Styles:
5-door hatchback (primary), 4-door sedan, 5-door coupe (sometimes referred to as 'C4 Picasso' for the MPV variant, but this manual is for the standard C4)
Length Approx:
4260 mm (hatchback)
Width Approx:
1773 mm
Height Approx:
1488 mm
Weights
Curb Weight Approx:
1200-1250 kg (depending on trim and equipment)
🛡️ Safety Features
Ratings
Euroncap Rating:
5 Stars (for 2005 model year, achieved by Euro NCAP)
Active Features
ABS:
Standard on most variants, often with EBD (Electronic Brakeforce Distribution) and EBA (Emergency Brake Assist)
Esp:
Available on higher trims, or as an option.
Passive Features
Airbags:
Multiple airbags (front, side, curtain airbags standard or optional depending on market and trim)
Seatbelts:
Pre-tensioning seatbelts with force limiters
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, often with steering wheel mounted controls. Aux-in ports may be present on later models or as options.
Driver Assistance
Cruise Control:
Available as an option or standard on higher trims.
Connectivity
Bluetooth:
Optional on higher trims, or via accessory kits.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (approx. 9,000 miles) or 1 year, whichever comes first (using synthetic oil). Refer to manual for exact specification.
Air Filter Replacement:
Every 30,000 km (approx. 18,000 miles) or 2 years.
Spark Plug Replacement:
Every 60,000 km (approx. 37,000 miles) for standard plugs, or up to 100,000 km for long-life types. Refer to manual for specific plug type and interval.
Fluid Specifications
Brake Fluid:
DOT 4 (PSA specification often required)
Power Steering Fluid:
Hydraulic fluid, typically PSA specification (e.g., LDS fluid for hydropneumatic systems, but this variant likely uses conventional hydraulic fluid)
Coolant Capacity:
Approx. 5.5 - 6.0 Liters
Known Issues
Ignition Coils:
Can be a source of misfires, especially as they age.
Electronic Throttle Body:
Can sometimes cause rough idling or stalling issues.
Suspension Components:
Wear on suspension bushings and ball joints can occur over time, leading to noise and poor handling.
Air Conditioning System:
Leaks in the AC system or compressor issues can occur.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Known for innovative design, comfort-oriented suspension (e.g., hydropneumatic systems historically), and quirky styling. Citroën has a strong history in European automotive manufacturing.
Model Evolution
C4 Generation 1:
The first generation C4 was launched in 2004 (as a 2005 model year) replacing the Citroën Xsara. It was designed to be a more modern and stylish competitor in the C-segment.
Production
Manufacturing Locations:
Primarily produced in France (e.g., Mulhouse) and also in other PSA group plants.
🏆 Awards & Recognition
Recognitions
Euroncap Safety Award:
Euro NCAP 5-star safety rating, highlighting excellent occupant protection for its class and era.
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