🏷️ Basic Information

Make:

Citroën

Model:

C4

Model Generation:

First Generation (2004-2010)

Year:

2005

Engine Variant:

2.0 16V HDi

Engine Code Designation:

DW10BTED4 (likely, common for 2.0 HDi 16V)

👋 Introduction

Vehicle Segment:

Compact family car (C-segment).

Vehicle Typology:

Hatchback (likely 5-door, though 3-door and estate variants exist for C4).

Key Competitors:

Volkswagen Golf, Ford Focus, Vauxhall/Opel Astra, Renault Mégane, Peugeot 307.

Design Philosophy:

Characterized by distinctive styling, comfortable ride, and innovative features for its time.

Engine Technology:

The 2.0 HDi engine offers a balance of performance and fuel efficiency, common in European markets.

Manual Value Proposition:

Provides expert-level repair and maintenance information, enabling DIY repairs and cost savings.

📋 Manual Details

Geographical Coverage:

Global (European market focus for this engine)

Page Count:

Not specified in product info, but implied to be comprehensive.

Manual Type:

Complete Official Full Service Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling, fuel system (injection), exhaust system, turbocharger system.

Engine Management Electronic:

ECU diagnosis, sensor readings, actuator control, emission control systems (DPF if applicable, EGR).

Transmission:

Manual Transmission (likely, specific details not provided for automatic if applicable).

Drivetrain:

Clutch, driveshafts, front axle, rear axle (if applicable).

Suspension:

Front suspension (e.g., MacPherson struts), rear suspension (e.g., torsion beam or multi-link), shock absorbers, springs.

Steering:

Power steering system (hydraulic or electric), steering column, tie rods.

Brakes:

Front and rear brake systems (discs, calipers, pads), hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution).

Electrical System:

Battery, alternator, starter motor, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams.

Body And Chassis:

Body panels, doors, hood, trunk, interior trim, body repair, chassis components.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system components and diagnosis.

Safety Systems:

Airbag system diagnosis and replacement, seat belts.

Maintenance:

Scheduled maintenance (oil changes, filter replacements, fluid checks), inspection procedures.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.

Repair:

Step-by-step repair instructions for all major and minor components, including disassembly, reassembly, and adjustment.

Replacement:

Component replacement procedures (e.g., spark plugs, filters, brake pads, sensors).

Diagnosis:

On-board diagnostics (OBD-II) interpretation, fault code retrieval, live data analysis.

Wiring Schematics:

Complete electrical wiring diagrams for all vehicle systems.

Technical Data:

Torque specifications, clearances, fluid capacities, diagnostic parameters.

Depth Of Coverage:

Comprehensive from basic maintenance to complete engine and component overhaul, including diagnostics.

📊 Manual Specifications

File Format Details:

PDF (Portable Document Format)

Printability:

Full Printable. Users can print specific pages or the entire manual.

Zoom Capability:

Yes. Images and diagrams can be enlarged for detail.

Binding Type:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

Software Requirements:

Adobe PDF Reader, WinZip (for extraction).

Operating System Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Type:

Turbocharged Direct Injection Diesel (HDi)

Engine Configuration:

Inline 4-cylinder

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85.0 mm x 88.0 mm (typical for DW10 engine family)

Valvetrain:

DOHC (Double Overhead Camshaft), 4 valves per cylinder

Horsepower:

Approximately 136 PS (134 bhp / 100 kW) at 4000 rpm (peak output for this variant).

Torque:

Around 320 Nm (236 lb-ft) at 2000 rpm (peak torque for this variant).

Fuel Delivery:

Common Rail Direct Injection (CRDi)

Ignition Type:

Compression Ignition (Diesel)

Emission Control:

Euro 4 compliant, likely includes Diesel Particulate Filter (DPF) or Catalytic Converter depending on specific market and build date.

🔧 Transmission

Transmission Type:

Manual Transmission (likely 6-speed, common for this engine in this generation)

Optional Transmission Type:

Likely an AL4 (or similar) 4-speed automatic transmission was also available, but the manual is specified in the product name.

Clutch Type:

Hydraulically operated, single dry plate clutch.

📐 Dimensions

Length:

Approx. 4204 mm (for 5-door hatchback)

Width:

Approx. 1760 mm

Height:

Approx. 1460 mm

Wheelbase:

Approx. 2605 mm

Curb Weight:

Approx. 1400-1450 kg (depending on equipment and transmission)

Gross Vehicle Weight:

Typically around 1950-2000 kg.

🛡️ Safety Features

Euroncap Rating:

5 Stars (achieved by the C4 in its initial tests, including adult occupant protection).

ABS:

Standard Anti-lock Braking System with EBD and Brake Assist.

Esp:

Likely available as standard or optional depending on trim level.

Airbags:

Multiple airbags (front, side, curtain) as standard or optional.

Seatbelts:

Pre-tensioned seatbelts with load limiters.

💡 Technology Features

Audio System:

Factory fitted radio/CD player with steering wheel controls. Upgrade options often available.

Cruise Control:

Available as an option or standard on higher trims.

Bluetooth:

May be present in later models or as an optional accessory pack.

🔧 Maintenance

Oil Change Interval:

Typically every 12,500 miles or 1 year, whichever comes first. Check manual for specific intervals based on driving conditions (e.g., long-life servicing).

Timing Belt Replacement:

For HDi engines, timing belt replacement is usually recommended around 75,000 to 100,000 miles or every 5-6 years. This is a critical maintenance item.

Air Filter Replacement:

Typically every 20,000-30,000 miles or as per manual recommendation.

Engine Oil Specification:

Likely PSA approved synthetic engine oil meeting ACEA C2/C3 specifications (e.g., Total Quartz INEO ECS 5W-30) for DPF compatibility.

Coolant Specification:

Ethylene glycol based antifreeze/coolant, typically Total Glacelf Auto Supra or equivalent meeting PSA S7B71-1402 standard.

Brake Fluid Specification:

DOT 4 brake fluid.

Transmission Fluid:

Specific manual transmission fluid, consult manual for exact specification (e.g., mineral or synthetic gear oil).

Common Faults Engine:

EGR valve clogging, turbocharger issues (variable geometry issues), injector problems (especially if poor quality fuel is used), DPF regeneration failures or clogging if not driven appropriately for diesel regeneration cycles.

Common Faults Suspension Steering:

Front suspension wear (e.g., wishbone bushes), power steering pump noise or leaks.

Common Faults Electrical:

Various sensor failures (e.g., ABS sensors, lambda sensors), window regulator failures, central locking issues.

📚 Vehicle History

Citroen Legacy:

Citroën has a long history of innovative design and engineering, known for comfort and avant-garde features.

C4 Introduction:

The C4 replaced the Citroën Xsara, launched in 2004 as part of Citroën's renewal of its model range.

C4 Styling:

The first-generation C4 featured a distinctive and futuristic design, including a fixed-center steering wheel (on some trims) and a unique dashboard layout.

Manufacturing Locations:

Primarily manufactured in France (e.g., Aulnay-sous-Bois plant) and also in other PSA Peugeot Citroën facilities.

🏆 Awards & Recognition

Safety Award:

5-star Euro NCAP rating highlights its safety credentials.