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CITROEN C4 1.6i 16V 2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: C4 Year: 2004 Engine: 1.6i 16V (TU5JP4/NFU) Generation Generation: 1st Generation (Type B58) Codes Chassis Code: B58 👋 Introduction Market Position Segment: Compact...
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斯库: 434394
标签: 2004 C4 Car Cars Citroen
CITROEN C4 1.6i 16V 2004 Full Service Repair ManualCITROEN C4 1.6i 16V 2004 Full Service Repair ManualCITROEN C4 1.6i 16V 2004 Full Service Repair ManualCITROEN C4 1.6i 16V 2004 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C4
Year:
2004
Engine:
1.6i 16V (TU5JP4/NFU)
Generation
Generation:
1st Generation (Type B58)
Codes
Chassis Code:
B58
👋 Introduction
Market Position
Segment:
Compact Family Car
Competitive Analysis
Competitors:
Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane, Peugeot 307.
Key Features
Design Philosophy:
Futuristic and distinctive styling, comfortable ride, focus on occupant safety and innovative features.
Manual Advantage:
Designed to empower owners and independent workshops with dealership-level technical information, reducing reliance on expensive official service centers.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service & Repair Manual
Language:
English
File Format:
PDF
Delivery:
Instant Download
Print Quality:
Full Printable
Zoom Capability:
YES
Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, component inspection, timing belt/chain service, lubrication system, cooling system, fuel delivery, exhaust system.
Engine Electrical:
Ignition system, fuel injection system (ECU diagnosis, sensor operation), starter, alternator, battery, wiring diagrams.
Transmission:
Manual gearbox (gearbox overhaul, clutch replacement, shift mechanism), Automatic gearbox (if applicable to this engine variant, fluid changes, torque converter).
Chassis Suspension:
Front suspension (struts, wishbones, ball joints), Rear suspension (torsion beams, shock absorbers), steering system (rack and pinion, power steering).
Brakes:
Front and rear brake systems (discs, pads, calipers, hydraulic lines, ABS system, parking brake).
Bodywork:
Body panel repair and replacement, door mechanisms, glass, seals, interior trim, exterior lighting.
Electrical Body:
Lighting systems (headlights, taillights, interior lights), power windows, central locking, wipers, horn, dashboard instrumentation, climate control system.
Diagnostics Troubleshooting:
Fault code interpretation (OBD-II), symptom-based troubleshooting guides for common issues.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and top-ups, brake fluid flush.
Repair:
Component replacement (e.g., alternator, starter motor, radiator, CV joints), engine rebuild procedures, transmission repair, brake caliper rebuild.
Installation:
Installation of common replacement parts, accessory fitting (e.g., tow bars, audio systems).
Diagnostics:
Testing of sensors, actuators, and control modules. Use of diagnostic tools and equipment.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and component-level repairs. Includes torque specifications, clearances, and electrical schematics.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding:
Digital (Downloadable) - No physical binding
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
NFU (TU5JP4)
Engine Type:
Inline 4-cylinder, naturally aspirated petrol
Displacement:
1587 cc
Bore X Stroke:
78.5 mm x 82.0 mm
Compression Ratio:
10.8:1
Performance
Horsepower:
110 PS (108 hp; 81 kW) @ 6000 rpm
Torque:
147 Nm (108 lb-ft) @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPi)
Fuel Type:
Unleaded petrol (95 RON recommended)
Emission Control:
Catalytic converter, EURO 4 compliant
🔧 Transmission
Standard
Type:
5-speed Manual (MA5)
Optional
Type:
4-speed Automatic (AL4)
Features
Clutch:
Hydraulically actuated, dry single plate
Gear Ratios Manual:
Refer to manual for specific ratios (e.g., 1st: 3.45, 2nd: 1.94, 3rd: 1.28, 4th: 0.97, 5th: 0.76, Reverse: 3.33)
Transmission Fluid Manual:
Refer to manual for specific type and capacity (typically gear oil GL-4 or GL-5 specification)
Transmission Fluid Automatic:
Refer to manual for specific type and capacity (e.g., Esso LT 71141 or equivalent)
📐 Dimensions
Exterior
Length:
4262 mm (167.8 in)
Width:
1773 mm (69.8 in)
Height:
1472 mm (57.9 in)
Wheelbase:
2605 mm (102.6 in)
Cargo
Boot Capacity Hatchback:
320 liters (11.3 cu ft)
Weights
Curb Weight:
Approx. 1200-1250 kg (2646-2756 lbs)
🛡️ Safety Features
Ratings
Euro Ncap Score:
5 Stars (for early models, specific score depends on exact configuration)
Active Features
ABS:
Standard
Esp Asr:
Available on higher trims or as an option
Brake Assist:
Standard
Passive Features
Airbags:
Driver, front passenger, side airbags, curtain airbags (depending on trim level).
Seatbelts:
Pre-tensioning seatbelts with force limiters
Child Seat Anchors:
ISOFIX mounting points
💡 Technology Features
Infotainment
Audio System:
RDS radio with CD player, steering wheel mounted audio controls, optional JBL sound system.
Display:
Central digital display for audio, climate, and trip computer information.
Driver Assistance
Cruise Control:
Optional
Parking Sensors:
Optional rear parking sensors
Connectivity
Bluetooth:
Optional, often integrated into the audio system for hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first (refer to manual for exact recommendation based on driving conditions).
Timing Belt Interval:
Typically every 120,000 km (75,000 miles) or 5 years, including tensioner and idler pulleys (critical to follow).
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 5W-30 or 0W-30) and PSA approval (e.g., PSA B71 2290 or equivalent low SAPS oil).
Coolant:
Antifreeze/coolant with extended life (e.g., PSA approved blue or purple coolant, typically a 50/50 mix with distilled water).
Brake Fluid:
DOT 4
Known Issues
Ignition Coils:
Can be prone to failure, leading to misfires and rough running.
Rear Suspension Bearings:
Can wear, causing knocking noises over bumps, particularly on torsion beam models.
Air Conditioning System:
Leaks in the evaporator or condenser can lead to loss of refrigerant.
Electronics:
Intermittent faults with various electronic control units (ECUs) or sensors can occur.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Known for innovation, comfort (Hydractive suspension in higher-end models), and distinctive styling, dating back to André Citroën's early automotive ventures.
Model Evolution
C4 Introduction:
Launched in 2004 as the successor to the Citroën Xsara, the C4 marked a significant step forward in design and technology for Citroën's compact hatchback segment.
Production
Manufacturing Locations:
Primarily produced at the PSA Peugeot Citroën plant in Mulhouse, France, and also in El Palomar, Argentina, and Wuhan, China.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Nominee for European Car of the Year 2005.
Ratings
Safety Award:
High Euro NCAP safety rating (5 stars) reflecting robust safety engineering.
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