🏷️ Basic Information

Make:

Citroen

Model:

C4 / Xsara Picasso / Berlingo

Year:

2005

C4 Generation:

First Generation (2004-2010)

Xsara Picasso Generation:

First Generation (1999-2010, facelift 2004)

Berlingo Generation:

First Generation (1996-2008, facelift 2002)

Vehicle Identification Number (Vin) Prefix:

Varies by model and platform (e.g., VF7 for C4)

👋 Introduction

Target Audience:

Mechanics, technicians, auto repair shops, and knowledgeable car owners.

Value Proposition:

Comprehensive and detailed factory information at a potentially lower cost than official dealership manuals.

Completeness:

Covers a wide range of systems and procedures, aiming for the 'complete factory service repair manual'.

Accuracy:

Claims to maintain technical data like the original manufacturer's book.

📋 Manual Details

Vehicle Models Covered:

Citroen C4, Citroen Xsara Picasso, Citroen Berlingo

Model Year Coverage:

2005

Estimated Page Count:

Hundreds to thousands of pages (printable)

Manual Type:

Factory Service and Repair Manual

Language:

Likely English (based on product description)

Digital Format:

PDF (likely, with potential for ZIP archives for larger files)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, overhaul, specific component repair (pistons, rings, bearings, crankshaft, camshafts, cylinder heads), timing systems.

Engine Lubrication System:

Oil pump, oil filter, oil passages, oil pressure testing, oil cooler (if applicable).

Cooling System:

Radiator, water pump, thermostat, coolant passages, hoses, fan systems, pressure testing.

Fuel System:

Fuel pump, injectors, fuel lines, fuel filter, fuel tank, evaporative emissions control system (EVAP).

Ignition System:

Spark plugs, ignition coils, control modules, sensors related to ignition timing.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, oxygen sensors.

Clutch:

Clutch disc, pressure plate, release bearing, clutch master cylinder, slave cylinder, hydraulic lines, adjustment.

Transmission:

Manual transmission (gearbox) overhaul, gear changes, synchronizers, bearings. Automatic transmission (if applicable) operation, fluid, general maintenance.

Drive Axles:

Drive shafts, CV joints, differentials (front/rear if applicable).

Brakes:

Front and rear brake systems (disc/drum), brake pads, rotors, calipers, wheel cylinders, master cylinder, brake fluid, ABS system components, bleeding procedures.

Suspension:

Front and rear suspension components (struts, shock absorbers, springs, control arms, ball joints, bushings), alignment procedures.

Steering:

Steering column, steering rack, power steering pump, fluid, tie rods, steering knuckle.

Wheels And Tires:

Tire rotation, pressure recommendations, wheel balancing, wheel bolt patterns.

Chassis And Frame:

Frame construction, body mounting points, chassis components.

Electrical System:

Battery, alternator, starter motor, lighting systems, horn, wipers, power windows, central locking.

Wiring Diagrams:

Comprehensive electrical circuit diagrams for all vehicle systems.

Body And Trim:

Body panels, doors, hood, trunk, interior trim components, glass replacement.

HVAC System:

Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant.

Safety Systems:

Airbag systems, seat belts, ABS system diagnostics.

Preventive Maintenance:

Scheduled maintenance checks, fluid changes, filter replacements, inspections.

Troubleshooting:

Diagnostic procedures for common problems, symptom-based troubleshooting guides.

Repair Procedures:

Step-by-step instructions for component replacement and repair.

Removal And Installation:

Detailed procedures for removing and installing major components like engines, transmissions, suspension parts.

Torque Specifications:

Accurate torque values for all critical fasteners.

Electrical Diagnostics:

Testing circuits, diagnosing faults, understanding wiring diagrams.

Fluid Capacities And Specifications:

Precise capacities for all fluids (engine oil, coolant, brake fluid, transmission fluid, power steering fluid) and their required specifications (e.g., API, ACEA standards).

Depth Of Coverage:

Complete factory-level technical information suitable for professional technicians and advanced DIYers.

Diagnostic Information:

Includes diagnostic trouble codes (DTCs) and their interpretations (if electronically controlled systems are covered).

Component Level Repair:

Detailed instructions for repairing individual components, not just replacement of entire assemblies.

📊 Manual Specifications

File Quality:

High quality, printable pages with clear text and diagrams.

Searchability:

Likely fully searchable PDF text (dependent on source scanning quality).

Printability:

Designed for printing individual sections or the entire manual.

Binding Type (If Physical):

Not applicable for digital download; implies printable pages.

Paper Type (If Physical):

Not applicable for digital download; implies standard paper for printing.

⚙️ Engine Specifications

Likely Engine Options (2005 Models):

Petrol: 1.4L (ET3), 1.6L (TU5JP4), 2.0L (EW10J4). Diesel: 1.4 HDi (DV4), 1.6 HDi (DV6), 2.0 HDi (DW10).

Engine Horsepower (Approximate Range):

Petrol: 75-143 hp. Diesel: 70-110 hp (varies by specific engine and tune).

Fuel Delivery Type:

Multi-point fuel injection (MPI) for petrol, common rail direct injection (CRDi) for diesel.

🔧 Transmission

Standard Transmission Type:

5-speed Manual Transmission (e.g., BE series).

Optional Transmission Type:

5-speed or 6-speed Automated Manual Transmission (e.g., EGS/CMP) for C4; 4-speed Automatic Transmission for some Picasso/Berlingo variants.

Transmission Fluid Type:

Specific GL-4/GL-5 rated manual transmission fluid, or ATF for automatics. Exact specification required from manual.

📐 Dimensions

Citroen C4 (2005):

Hatchback: ~4260mm length, ~1770mm width, ~1480mm height.

Citroen Xsara Picasso (2005):

MPV: ~4270mm length, ~1750mm width, ~1630mm height.

Citroen Berlingo (2005):

MPV/Panel Van: ~4130-4370mm length, ~1720-1730mm width, ~1810-1830mm height (depending on version).

Curb Weight (Approximate Range):

1200-1500 kg (varies significantly by model and engine).

Gross Vehicle Weight (Gvw):

Varies by model, consult manual for specific GVW ratings.

🛡️ Safety Features

Euro Ncap Safety Rating (C4 2004):

5 Stars (Adult Occupant Protection).

Euro Ncap Safety Rating (Xsara Picasso):

4 Stars (Adult Occupant Protection, tested earlier generation but relevant for chassis platform).

Euro Ncap Safety Rating (Berlingo):

3 Stars (Adult Occupant Protection, tested earlier generation but relevant for chassis platform).

Active Safety Features (Common):

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Emergency Brake Assist (EBA), Traction Control System (TCS), Electronic Stability Program (ESP) on higher trims/models.

Passive Safety Features (Common):

Front airbags, side airbags, curtain airbags (optional/dependent on trim), pretensioner seatbelts, collapsible steering column, reinforced safety cell.

💡 Technology Features

Infotainment Systems:

Factory fitted radio/CD players, potentially with steering wheel controls. Some higher trims might have basic multi-function displays.

Driver Assistance Features:

Cruise control (optional), parking sensors (optional on some models).

Connectivity:

Basic connectivity, potentially auxiliary input for audio on some later models or aftermarket additions.

🔧 Maintenance

Engine Oil Change Interval:

Typically 15,000-20,000 km or 12 months, whichever comes first (varies by engine and oil specification). Refer to manual for exact recommendation.

Timing Belt Replacement:

Crucial for specific engines (e.g., many HDi diesels, some petrol). Intervals commonly range from 60,000 to 120,000 km or 5-7 years. **Critical to check manual for exact engine type.**

Brake Fluid Flush:

Typically every 2 years, regardless of mileage.

Engine Oil Specification (Example):

Likely PSA B71 2296 (e.g., 0W-30 or 5W-30 synthetic for HDi engines) or PSA B71 2310. **Consult manual for precise requirement for specific engine.**

Coolant Specification:

Long-life coolant, typically ethylene glycol based with organic acid technology (OAT). PSA reference: G31 or equivalent.

Brake Fluid Specification:

DOT 4.

Common Issues (General For Era):

DPF (Diesel Particulate Filter) regeneration issues on HDi engines, swirl flap issues on some HDi, electronic component failures (e.g., BSI unit), suspension wear (bushings, drop links), clutch slave cylinder leaks, cooling fan resistor failures.

📚 Vehicle History

Citroen Heritage:

French automotive manufacturer known for innovative design and comfort-focused engineering.

C4 Evolution:

Succeeded the Citroen Xsara, introduced in 2004. Known for unique styling and advanced features for its time.

Xsara Picasso Evolution:

Launched in 1999, a pioneering compact MPV. The 2005 model year represents the first facelift version, introducing styling and equipment updates.

Berlingo Evolution:

Originally conceived as a leisure activity vehicle (LAV) or small van. The 2005 model year is part of the first generation, with a facelift in 2002.

Production Locations:

Various Stellantis (formerly PSA Peugeot Citroën) plants in Europe (e.g., France, Spain).

🏆 Awards & Recognition

Euro Ncap Performance:

The C4 achieved a 5-star rating, highlighting its strong safety credentials for the period.