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CITROEN C5 2.0i 16V 2005 Workshop Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Citroën Model: C5 Year: 2005 Engine: 2.0i 16V (EW10J4) Codes Chassis Code: R1 👋 Introduction Market Position Positioning: Designed for professional automotive technicians and experienced...
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CITROEN C5 2.0i 16V 2005 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C5
Year:
2005
Engine:
2.0i 16V (EW10J4)
Codes
Chassis Code:
R1
👋 Introduction
Market Position
Positioning:
Designed for professional automotive technicians and experienced DIY enthusiasts, providing factory-level repair and maintenance information.
Competitive Analysis
Comparison:
This manual mirrors the depth and accuracy of official factory service documentation, offering a superior alternative to generic or incomplete repair guides.
Key Features
Features:
Step-by-step instructions, high-quality diagrams, detailed exploded views, critical specifications, troubleshooting guides, and comprehensive system coverage.
Delivery Method
Delivery:
Instant download, eliminating shipping fees and waiting times for immediate access.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
Citroën C5 2.0i 16V, 2005 Model Year
Page Count
Estimated Page Count:
Hundreds of Pages (Specific count not provided, implies comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF
File Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, component testing, fuel system, ignition system, cooling system, lubrication system
Transmission:
Manual and Automatic transmission diagnosis, repair, clutch, gearbox components, fluid service
Drivetrain:
Front-wheel drive components, CV joints, driveshafts
Suspension:
Hydropneumatic suspension system (Hydractive 3), component replacement, pressure regulation, service procedures
Steering:
Power steering system diagnosis, components, fluid service
Brakes:
Hydraulic system, ABS, EBD, brake fluid service, pad and disc replacement, caliper overhaul
Electrical:
Wiring diagrams, fuse box layouts, lighting system, starting and charging system, power accessories, body control modules (BCM)
Bodywork:
Body panel removal and installation, interior trim, doors, windows, locks, seals, corrosion protection
Climate Control:
HVAC system diagnosis, refrigerant handling, component replacement
Safety Systems:
Airbag system, seat belt pre-tensioners, SRS diagnosis and service
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major vehicle systems
Disassembly Assembly:
Detailed instructions for removing, inspecting, and reinstalling components
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES (Zoom IN/OUT)
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EW10J4
Engine Type:
Inline 4-cylinder, naturally aspirated petrol
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
10.8:1
Performance
Horsepower:
138 PS (136 bhp; 101 kW) @ 6000 rpm
Torque:
190 Nm (140 lb-ft; 19 kgm) @ 4100 rpm
Fuel System
Injection System:
Multi-point Fuel Injection (MPFI), Bosch Motronic ME7.4.5 or similar
Fuel Type:
Unleaded Petrol (95 RON recommended)
Engine Features
Valve Train:
DOHC, 4 valves per cylinder, Variable Valve Timing (VVT)
Emission Control:
Euro 3/4 compliant, catalytic converter
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (e.g., BE4-5)
Optional
Type:
4-speed Automatic Transmission (e.g., AL4)
Features
Clutch:
Hydraulically operated single dry plate clutch
Automatic Features:
Tiptronic sequential shift, Sport/Snow modes (for AL4)
📐 Dimensions
Exterior
Length:
Approx. 4,800 mm (189.0 in)
Width:
Approx. 1,780 mm (70.1 in)
Height:
Approx. 1,470 mm (57.9 in)
Weights
Curb Weight:
Approx. 1,450 - 1,550 kg (3,197 - 3,417 lb) depending on transmission and options
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for the first generation C5, specific 2005 figures may vary)
Active Features
ABS:
Standard Anti-lock Braking System with Electronic Brake-force Distribution (EBD) and Emergency Brake Assist (EBA)
Esc:
Optional Electronic Stability Control (ESC)
Passive Features
Airbags:
Multiple airbags (front, side, curtain) dependent on trim level
Seatbelts:
Pre-tensioning front seatbelts, load limiters
💡 Technology Features
Infotainment
Audio System:
Factory fitted RDS radio/CD player with steering wheel controls. Optional navigation system.
Driver Assistance
Cruise Control:
Available as an option, controlled via steering wheel stalks.
Parking Sensors:
Optional rear parking sensors.
Connectivity
Phone Integration:
Optional Bluetooth hands-free system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first (refer to manual for exact details).
Timing Belt Replacement:
Recommended replacement every 90,000 km (56,000 miles) or 5 years for the EW10J4 engine (crucial to verify with manual).
Fluid Specifications
Engine Oil Type:
Fully synthetic engine oil, e.g., Total Quartz 7000/9000 5W-30 or 5W-40, meeting ACEA A3/B4 or PSA B71 2296 specifications.
Coolant Type:
Citroën/Peugeot Approved Antifreeze/Coolant (Blue - GSA or equivalent)
Brake Fluid Type:
DOT 4 brake fluid
Transmission Oil Manual:
API GL-4 75W-80 or 75W-90 gear oil (Specific PSA part number recommended)
Transmission Oil Automatic:
Mobil ATF LT 71141 or equivalent (for AL4 transmission)
Known Issues
Hydropneumatic Suspension:
Leaks from suspension spheres, pump wear, sensor issues, need for regular fluid checks and component service.
Electrical Gremlins:
Intermittent electrical faults, issues with body control modules, sensor failures are not uncommon in French vehicles of this era.
Engine Oil Consumption:
EW10J4 can exhibit increased oil consumption with age/mileage, requiring regular checks.
Exhaust System:
Catalytic converter issues, exhaust pipe corrosion.
📚 Vehicle History
Brand Heritage
Citroen Heritage:
Citroën is a French automotive manufacturer with a long history of innovative and comfortable vehicles, known for pioneering technologies like the Hydropneumatic suspension.
Model Evolution
C5 Generation:
The 2005 C5 represents the first generation (DC/DE), launched in 2000 as a replacement for the Citroën Xantia. It was known for its distinctive styling and advanced comfort features.
Production
Production Location:
Primary production in Rennes, France.
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