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CITROEN 2005 C6 Workshop Service Repair Manual Engine-INJECTION-IGNITION-CLUTCH-Gearbox-DRIVESHAFTS-AXLES-SUSPENSION-SteerING-BRAKES-HYDRAULICS

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🏷️ Basic Information Identification Make: Citroën Model: C6 Year: 2005 Codes Chassis Code: ZDA/ZDAC 👋 Introduction Market Position Market Segment: Executive Sedan / Large Family Car Competitive Analysis Key Competitors:...
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斯库: 146963
标签: 2005 C6 Car Cars Citroen
CITROEN 2005 C6 Workshop Service Repair Manual Engine-INJECTION-IGNITION-CLUTCH-Gearbox-DRIVESHAFTS-AXLES-SUSPENSION-SteerING-BRAKES-HYDRAULICS
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C6
Year:
2005
Codes
Chassis Code:
ZDA/ZDAC
👋 Introduction
Market Position
Market Segment:
Executive Sedan / Large Family Car
Competitive Analysis
Key Competitors:
Peugeot 607, Renault Vel Satis, BMW 5 Series (E60), Audi A6 (C6), Mercedes-Benz E-Class (W211).
Key Features
Design Philosophy:
Citroën's characteristic emphasis on comfort, innovative design, and advanced technology, particularly its hydractive suspension and aerodynamic styling.
Unique Selling Points:
Hydractive 3+ suspension system offering exceptional ride comfort and handling adjustability, distinctive flowing exterior design, spacious and refined interior.
📋 Manual Details
Coverage Areas
Systems Covered:
• Engine
• Fuel Injection
• Ignition
• Clutch
• Gearbox
• Driveshafts
• Axles
• Suspension
• Steering
• Brakes
• Hydraulics
• Electrical Systems
• Air Conditioning
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but typical for full workshop manuals covering all listed systems)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (assumed from description)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Detailed coverage of internal combustion engine components, including cylinder heads, blocks, pistons, crankshafts, camshafts, valve trains, cooling systems, and lubrication systems.
Fuel Injection Systems:
In-depth information on fuel delivery, injectors, fuel pumps, pressure regulators, electronic control units (ECUs), and sensor diagnostics for common rail diesel (HDI) and gasoline direct injection (GDI) systems.
Ignition Systems:
Coverage of spark plug systems, ignition coils, crank and cam position sensors, ignition timing adjustments, and diagnostic procedures for gasoline engines.
Clutch And Gearbox:
Comprehensive details on clutch actuation, friction plates, pressure plates, release bearings, and manual/automatic gearbox repair, overhaul, and fluid specifications.
Driveshafts And Axles:
Information on driveshaft maintenance, CV joints, axle shafts, differential components, and associated seals and bearings.
Suspension And Steering:
Detailed explanations of suspension components (struts, shock absorbers, control arms, anti-roll bars), steering rack, power steering system (hydraulic or electric), steering column, and wheel alignment procedures.
Brakes And Hydraulics:
Extensive coverage of braking systems including ABS, EBD, ESP, brake discs, pads, calipers, hydraulic lines, master cylinder, brake booster, and hydraulic fluid specifications and bleeding procedures.
Electrical Systems:
Wiring diagrams, fuse box layouts, relay locations, diagnostic procedures for engine control modules (ECU), body control modules (BCM), lighting, power windows, central locking, and other electrical accessories.
Air Conditioning:
Details on refrigerant systems, compressor, condenser, evaporator, cabin filters, and diagnostic/repair procedures for the HVAC system.
Procedures Included
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, diagnostic tool usage, and step-by-step diagnostic workflows for all major vehicle systems.
Maintenance Procedures:
Routine maintenance tasks, fluid changes, filter replacements, belt inspections, brake pad replacement, and general servicing.
Repair And Overhaul:
Detailed instructions for engine rebuilds, gearbox overhauls, suspension component replacement, brake system repairs, and electrical component diagnostics and repair.
Adjustment And Calibration:
Procedures for adjusting clutches, steering alignment, suspension geometry, and calibrating electronic systems.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission rebuilds, including diagnostic procedures and technical specifications.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing. Includes clear diagrams and schematics.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options 2005:
Likely includes PSA's range of V6 petrol engines (e.g., 3.0 V6 EW12J4) and advanced HDi diesel engines (e.g., 2.2 HDi DW12TED4, 2.7 HDi V6 DT17).
Performance
Engine Power 3 0 V6:
Approx. 207-210 hp (155 kW)
Engine Torque 3 0 V6:
Approx. 285-290 Nm
Engine Power 2 7 Hdi V6:
Approx. 204 hp (150 kW)
Engine Torque 2 7 Hdi V6:
Approx. 440 Nm
Fuel System
Injection Type Petrol:
Multi-point Fuel Injection (MPI) or Direct Injection (GDI) depending on specific engine variant.
Injection Type Diesel:
Common Rail Direct Injection (CRDi) with high-pressure fuel pumps and piezo injectors.
Engine Codes
Common Petrol Engine Code:
EW12J4 (3.0 V6)
Common Diesel Engine Code 4Cyl:
DW12TED4 (2.2 HDi)
Common Diesel Engine Code V6:
DT17 (2.7 HDi V6)
🔧 Transmission
Standard Transmission
Standard Gearbox Type:
Likely a 6-speed automatic transmission (e.g., ZF 6HP26) for V6 models and potentially manual for some diesel variants, though automatic was dominant.
Optional Transmission
Optional Gearbox Type:
While automatic was prevalent, a manual gearbox might have been offered on certain diesel derivatives.
Features
Automatic Transmission Features:
Adaptive shift control, manual sequential shifting mode (Tiptronic-style).
Fluid Specifications
Automatic Transmission Fluid Type:
Likely requires specific Dexron or Mercon compatible fluids, or a proprietary PSA fluid (e.g., LT 71141, or equivalent for ZF 6HP26).
📐 Dimensions
Exterior
Length:
Approximately 4950 mm
Width:
Approximately 1860 mm
Height:
Approximately 1495 mm
Wheelbase
Wheelbase:
Approximately 2835 mm
Weights
Kerb Weight Approx:
1650 - 1850 kg (depending on engine and equipment)
Cargo
Boot Capacity Litres:
Approximately 500 litres
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (Euro NCAP, achieved for early models)
Active Features
Active Safety Systems:
• Anti-lock Braking System (ABS)
• Electronic Brakeforce Distribution (EBD)
• Emergency Brake Assist (EBA)
• Electronic Stability Program (ESP)
• Traction Control System (TCS)
Passive Features
Passive Safety Features:
• Multiple Airbags (front, side, curtain)
• Pre-tensioning Seatbelts
• Active Head Restraints
• Collapsible Steering Column
• Strong Body Structure
💡 Technology Features
Infotainment
Infotainment System:
Early versions may feature a basic CD player with radio, optional satellite navigation (RT3, RT4), and Bluetooth connectivity.
Driver Assistance
Driver Assistance Features:
• Lane Departure Warning System (LDWS)
• Front and Rear Parking Sensors
• Cruise Control
• Speed Limiter
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming (depending on system). Aux-in port may be present.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 20,000 km (12,500 miles) or 2 years, whichever comes first. May vary by engine and oil specification.
Timing Belt Replacement Interval:
For petrol engines, often 120,000 km (75,000 miles) or 10 years. Diesel engines may use chains or have different interval requirements.
Air Filter Replacement:
Recommended every 40,000-60,000 km or as per manual, subject to driving conditions.
Cabin Filter Replacement:
Typically annually or every 20,000 km.
Fluid Specifications
Engine Oil Specification Petrol:
e.g., PSA B71 2300, ACEA A3/B4, API SL/CF rated synthetic oil (e.g., 0W-30, 5W-40).
Engine Oil Specification Diesel:
e.g., PSA B71 2290, ACEA C2/C3, API CF rated low-SAPS synthetic oil (e.g., 0W-30, 5W-30).
Coolant Specification:
PSA Group specified long-life coolant (typically orange or pink, ethylene glycol based with organic additives - OAT).
Brake Fluid Specification:
DOT 4 (or DOT 4 LV for newer systems).
Known Issues
Hydractive Suspension Concerns:
Potential issues with sphere wear, hydraulic fluid leaks, sensor failures, and pump reliability. Requires specialized knowledge for repair.
Diesel Particulate Filter Dpf Issues:
Can experience clogging or regeneration failures if not driven correctly or if sensors fail, particularly on shorter journeys.
Electronics And Sensors:
Complex electronics can lead to various sensor failures (e.g., park assist, lighting, engine management) requiring diagnostic tools.
Diesel Engine Performance Issues:
Potential turbocharger issues, EGR valve clogging, and injector problems on higher mileage HDi engines.
📚 Vehicle History
Brand Heritage
Citroen Innovation Legacy:
Citroën's long history of technological innovation, particularly in suspension (Hydropneumatic, Hydractive) and comfort-focused design, dating back to models like the Traction Avant and DS.
Model Evolution
C6 Heritage:
Successor to the Citroën XM, the C6 aimed to re-establish Citroën's presence in the executive car segment, blending comfort, style, and technology.
Production
Production Period:
2005–2012
Manufacturing Location:
Rennes-La Janais, France
🏆 Awards & Recognition
Recognitions
Design Awards:
The C6 received critical acclaim for its distinctive styling and comfort, although it did not achieve the sales success of some competitors. It was considered a design statement for Citroën.
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