Vehicle Segment:
Large MPV (Multi-Purpose Vehicle)
Target Audience Manual:
Professional technicians and knowledgeable DIY mechanics
Competitors:
Ford Galaxy, Volkswagen Sharan, Renault Espace, Opel Zafira (segment-wide)
Body Style:
MPV with sliding rear doors
Seating Capacity:
Up to 7 seats
Value Proposition:
Provides factory-level repair and maintenance information for accurate and efficient servicing
Ease Of Use:
Step-by-step instructions, clear diagrams, written for varying skill levels
Engine Mechanical:
Disassembly, assembly, inspection, repair of engine components
Engine Electrical:
Ignition system, starter system, charging system, sensors
Fuel System:
Fuel injection system, fuel pump, injectors, fuel filter, particle filter system
Emission Control:
Particle filter regeneration, exhaust gas recirculation (EGR), OBD-II diagnostics
Transmission:
Manual and automatic transmission repair and maintenance
Drivetrain:
Front-wheel drive system, axles, CV joints
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings
Steering:
Power steering system, steering rack, column
Brakes:
Hydraulic system, ABS, EBD, brake pads, discs, lines, calipers
Electrical System:
Lighting, power windows, mirrors, locks, central locking, comfort features
HVAC:
Heating, ventilation, and air conditioning system
Body And Chassis:
Body panel repair, rust prevention, chassis components
Interior Trim:
Dashboard, seats, door panels, interior fittings
Diagnostic Troubleshooting:
Fault finding procedures, diagnostic trouble codes (DTCs)
Maintenance:
Scheduled maintenance, fluid changes, filter replacements
Disassembly Assembly:
Complete step-by-step disassembly and reassembly of all major components
Repair:
Detailed repair procedures for all vehicle systems
Recalibration Adjustment:
Procedures for recalibrating sensors and systems
Installation:
Installation of replacement parts and accessories
Depth:
From basic DIY maintenance to advanced factory-level repairs and diagnostics
Detail Level:
Step-by-step instructions, exploded views, diagrams, technical specifications
Engine Type:
Inline-4, turbocharged direct injection diesel
Displacement:
2.2 Liters (2179 cc)
Bore X Stroke:
85.0 mm x 96.0 mm (approximate)
Compression Ratio:
18.0:1 (typical for this engine)
Horsepower:
130 PS (96 kW) at 4000 rpm (typical for 2002 model)
Torque:
310 Nm (229 lb-ft) at 2000 rpm (typical for 2002 model)
Injection System:
Common Rail Direct Injection (CRDi)
Particle Filter:
Diesel Particulate Filter (DPF) system present
Euro Ncap Rating:
4 Stars (for the C8 generation, specific score may vary by exact test year)
ABS:
Standard (with EBD - Electronic Brakeforce Distribution)
Esp:
Optional (Electronic Stability Programme)
Airbags:
Front, side, and curtain airbags (standard/optional depending on trim)
Oil Change:
Typically 20,000 km or 12 months (whichever comes first), but check manual for specific interval based on driving conditions.
Timing Belt:
Replace every 120,000 km or 5 years (whichever comes first) for the DW12 engine. This is a critical maintenance item.
Particle Filter Maintenance:
DPF regeneration is automatic, but requires periodic manual regeneration or cleaning at higher mileages (consult manual for guidance).
Engine Oil:
API CF-4/CG-4/CH-4 or ACEA B3/B4 specification, viscosity SAE 5W-40 or 10W-40 (check manual for specific oil approval codes and DPF compatibility).
Coolant:
OAT (Organic Acid Technology) coolant, often green or pink, long-life type (e.g., PSA S71 700).
Egr Valve:
EGR valve can become clogged, leading to performance issues and fault codes.
Dpf Clogging:
Diesel Particulate Filter can clog if regeneration cycles are not completed, often due to short trips or incorrect driving.
Glow Plugs:
Glow plugs can fail, affecting cold starting.
Intermittent Electrical Faults:
Common in many vehicles of this era, can be related to wiring harnesses or modules.
