Engine Mechanical:
Complete overhaul, diagnostics, timing belt, cylinder head, lubrication system, cooling system, fuel system (injection, fuel pump, injectors), emissions control.
Engine Electrical:
Ignition system, starter, alternator, ECU (Engine Control Unit) diagnostics, sensors (crankshaft, camshaft, knock, O2, MAF, MAP), fuel pump control.
Transmission Manual:
Removal, installation, internal components, clutch assembly, gears, bearings, seals.
Transmission Automatic:
Diagnostics, fluid service, valve body, torque converter, electronic control unit (TCU) and solenoid testing, overhaul procedures.
Drivetrain:
Front-wheel drive system, drive shafts, CV joints, differential.
Suspension:
Front and rear suspension components (struts, shock absorbers, control arms, ball joints, bushings), wheel alignment specifications, geometry adjustments.
Steering:
Power steering system (pump, rack, hoses), steering column, alignment, diagnostic procedures.
Brakes:
Front and rear brake systems (discs, pads, calipers, lines, master cylinder, brake booster), ABS (Anti-lock Braking System) diagnostics and component testing, parking brake system.
Body Exterior:
Body panel removal and installation, doors, hood, tailgate, bumpers, glass replacement, trim components, rust prevention, repair techniques.
Body Interior:
Seating systems, dashboard removal and installation, trim panels, carpets, headliner, door panels, HVAC controls.
Electrical System:
Battery, charging system, starting system, lighting (headlights, taillights, interior), fuses, relays, wiring harnesses, body control module (BCM).
HVAC System:
Air conditioning system (compressor, condenser, evaporator, refrigerant), heating system (heater core, blower motor), climate control diagnostics, cabin filter replacement.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator, evaporative emissions (EVAP) system.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, pipes, hangers, oxygen sensors.
Cooling System:
Radiator, thermostat, water pump, coolant hoses, fan clutch/electric fan, coolant reservoir, bleed procedures.
Diagnostics:
OBD-II (On-Board Diagnostics) procedures, trouble code interpretation, diagnostic scan tool usage, component testing methods, symptom-based troubleshooting guides.
Lighting System:
Headlights (aiming, bulb replacement), taillights, indicators, fog lights, interior lighting, bulb types and locations.
Tire And Wheel:
Tire pressure specifications, recommended tire sizes, wheel types and sizes, wheel torque specifications, lug nut pattern.
Body Electrical:
Power windows, central locking, power mirrors, sunroof (if equipped), interior convenience features, body control module (BCM) diagnostics.
Security System:
Immobilizer system, central locking diagnostics, key programming procedures (if applicable to this generation).
Routine Maintenance:
Oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, fluid checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid), tire rotation.
Troubleshooting:
Step-by-step guides for identifying and resolving common and uncommon vehicle issues across all systems.
Major Repairs:
Engine rebuilds, transmission overhaul, brake caliper replacement, suspension component replacement, body panel repair, electrical component diagnostics and replacement.
Wiring Schematics:
Complete electrical system diagrams, component location charts, wiring harness routing information, troubleshooting flows based on schematics.
Torque Specifications:
Precise torque values for all critical fasteners (engine, suspension, brakes, body).
Special Tools:
Identification and usage instructions for any specialized tools required for specific repair procedures.
Recalibration Procedures:
Includes procedures for recalibrating certain electronic modules after component replacement (e.g., ABS module, ECU).
Technical Depth:
Comprehensive: Covers everything from basic preventative maintenance to complete engine and transmission rebuilds, advanced diagnostics, and body repair.
Troubleshooting Methodology:
Symptom-based troubleshooting trees and diagnostic flowcharts for efficient problem isolation.
Oil Change Interval:
15,000 km or 1 year, whichever comes first (synthetic oil recommended).
Timing Belt Replacement:
Refer to manual, typically 90,000-120,000 km or 5-7 years. Critical for V6 engines.
Transmission Fluid Service:
Refer to manual, typically every 60,000 km or as per driving conditions.
Engine Oil Specification:
Refer to manual for specific PSA standard (e.g., PSA S71 2312 or API SN/ACEA C3 compatible with the correct viscosity).
Coolant Specification:
Long-life coolant, typically OAT (Organic Acid Technology) based, e.g., PSA Standard S71 2710 (Purple/Pink).
Brake Fluid Specification:
DOT 4 (or DOT 3 as minimum)
Common Issues:
AL4 automatic transmission issues (e.g., overheating, harsh shifting), E-HDi/HDI engine specific common issues (DPF, EGR valve, glow plugs), electrical gremlins, wear on suspension components due to vehicle weight.