Vehicle Segment:
Light Commercial Vehicle (LCV) / MPV.
Vehicle Type:
Versatile panel van, passenger MPV (Combi/Multispace versions), and chassis cab configurations.
Competitors 2004:
Peugeot Expert, Fiat Scudo, Ford Transit, Renault Trafic, Opel Vivaro/Vauxhall Vivaro.
Manual Value Proposition:
Cost-effective solution for maintaining vehicle operational integrity, empowering owners and technicians with factory-level information.
Primary Coverage:
2004 Citroen Jumpy 2.0 HDi 16V
Secondary Coverage:
All Models, Engines, Trim Levels, Transmission Types for the specified Jumpy generation.
Estimated Page Count:
Extensive (precise number not specified, but implies comprehensive factory documentation)
Type:
Factory Service Repair Workshop Manual
Source:
Factory original documentation.
Audience:
DIY enthusiasts and professional mechanics.
Delivery Speed:
Instant download upon payment completion.
Engine Systems:
Engine mechanical, fuel system, throttle body, cooling system, lubrication system.
Chassis Systems:
Suspension, steering, braking system.
Electrical Systems:
General electrical systems, wiring diagrams.
Emission Systems:
Emission control information.
Body And Interior:
While not explicitly listed, comprehensive manuals usually cover body panels, interior trim, seating, and HVAC systems.
Fuel System Details:
Includes fuel pump, injectors, high-pressure fuel lines, and diesel filter replacement.
Cooling Lubrication Details:
Radiator, water pump, thermostat, oil cooler, oil pump, oil filter replacement.
Maintenance Procedures:
Periodic maintenance, routine servicing, fluid checks and changes.
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly of components, detailed repair instructions.
Troubleshooting Procedures:
Troubleshooting information for diagnosing faults.
Diagnostic Procedures:
Includes diagnostic fault finding trees and procedures, often referencing diagnostic trouble codes (DTCs).
Component Removal Installation:
Detailed procedures for removing and installing major and minor components.
Torque Specifications:
Includes critical torque values for fasteners throughout the vehicle.
Depth:
Comprehensive, covering detailed diagnostics, repairs, and maintenance, suitable for both DIY and professional mechanics.
Diagram Quality:
Features top-quality diagrams and exploded views for clarity.
Accuracy:
Guaranteed to be complete and intact, reflecting factory standards.
Engine Name:
2.0 HDi 16V (DW10ATED)
Horsepower:
Approximately 109 PS (107 bhp; 80 kW) at 4000 rpm (typical for this engine).
Torque:
Approximately 250 Nm (184 lb-ft) at 1750 rpm (typical for this engine).
Injection Type:
Common Rail Direct Injection (HDi)
Configuration:
Inline-4 cylinder
Displacement:
1997 cc (2.0 Liters)
Valve Train:
DOHC (Dual Overhead Camshaft), 16 valves.
Bore X Stroke:
85 mm x 88 mm (typical for DW10 engines).
Compression Ratio:
Approximately 18.0:1 (typical for DW10 engines).
Engine Family:
PSA DW engine family.
Audio System:
Basic radio/CD player with front speakers.
ABS:
Anti-lock Braking System (ABS) typically standard or optional depending on trim.
Airbags:
Driver and passenger airbags.
Connectivity Features:
Basic connectivity, likely limited to auxiliary input for audio.
Oil Change Interval:
Typically every 15,000 - 20,000 km or 12 months (refer to manual for specific interval and oil type).
Timing Belt Interval:
Crucial for the DW10ATED engine; typically recommended replacement every 120,000 km or 5-6 years (highly dependent on usage, consult manual).
Engine Oil Specification:
Likely API CF or ACEA B3/B4 specifications, viscosity grade dependent on climate (e.g., 5W-40, 10W-40). Consult manual for exact grade and capacity.
Coolant Specification:
Ethylene glycol-based antifreeze, typically requiring a specific Citroën coolant (e.g., Type D) or equivalent conforming to relevant standards.
Brake Fluid Specification:
DOT 4 brake fluid.
Transmission Fluid Type:
Manual transmission: GL-4 gear oil (specific viscosity grade to be confirmed in manual).
Power Steering Fluid Type:
Hydraulic fluid meeting specific Citroën specifications (e.g., LHM or equivalent mineral oil, consult manual).
Common Issues:
Potential for EGR valve issues, turbocharger problems, clutch wear, and DPF (Diesel Particulate Filter) clogging in later models or with specific usage patterns. Turbocharger actuator arm can seize. Timing belt tensioner failure can be catastrophic. Injector seals can leak. Glow plug issues.
Other Potential Issues:
Alternator failures, starter motor issues, exhaust manifold cracks, suspension component wear (bushings, ball joints), clutch slave cylinder failure.
Citroen Heritage:
Citroën has a long history of producing innovative and practical vehicles, particularly in the van and MPV segments.
Jumpy Generation:
This manual covers the first generation Jumpy (Eurovan) produced from 1995 to 2006.
Platform Sharing:
Part of the Sevel Nord joint venture with Fiat and Peugeot, sharing the platform with the Fiat Scudo and Peugeot Expert.
Manufacturing Location:
Produced in France and various other international locations.
