🏷️ Basic Information

Make:

Citroen

Model:

Jumpy

Year:

2004

Engine:

2.0i 16V Petrol

Generation Identifier:

U platform (First Generation)

Engine Code Typical:

EW10J4

👋 Introduction

Market Segment:

Light commercial vehicle (LCV) / MPV (Multi-Purpose Vehicle), designed for versatility, cargo transport, and passenger carrying.

Key Competitors:

Ford Transit, Fiat Scudo, Peugeot Expert, Renault Trafic, Volkswagen Transporter (T4 generation).

Vehicle Versatility:

The Jumpy is known for its flexible interior configurations, making it suitable for both commercial and passenger use.

Manual Advantage:

Provides comprehensive, manufacturer-specific repair data, enabling DIY enthusiasts and professionals to accurately diagnose and repair the vehicle, saving time and money compared to dealership labor.

Manual Usability:

Features step-by-step instructions, clear diagrams, and illustrations suitable for both novice and experienced mechanics. Printable pages enhance practicality in a workshop environment.

📋 Manual Details

Covered Models Variants:

Citroen Jumpy (First Generation) 2004, all trim levels and configurations with 2.0i 16V petrol engine.

Repair Scope:

Comprehensive A-Z repair coverage for all aspects of the vehicle.

Page Count Estimated:

Approximately 1000-1500 pages (typical for a complete factory service manual).

Manual Type:

Complete Official Full Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Powertrain:

Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system, engine management (ECU, sensors, actuators).

Transmission:

Manual transmission (gearbox), clutch, driveshafts, differentials.

Chassis:

Suspension (front and rear), steering system, braking system (front and rear discs, ABS), wheels and tires.

Electrical:

12V battery, charging system (alternator, starter), lighting (headlights, taillights, interior), instrumentation, power windows, central locking, audio system, wiring diagrams for all circuits.

Bodywork:

Body and frame, exterior panels, doors, windows, sunroof (if equipped), interior trim, seating, heating, ventilation, and air conditioning (HVAC) system.

Comfort And Convenience:

HVAC system diagnosis and repair, interior trim removal and installation, seat adjustments and mechanisms, remote central locking, power windows.

Drivetrain:

Front-wheel drive system, including axles, hubs, and wheel bearings.

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, coolant checks and flushes, brake fluid replacement, power steering fluid checks, belt inspections and replacement.

Troubleshooting:

Diagnostic procedures for engine, transmission, braking, electrical, and HVAC systems; fault code interpretation; symptom-based troubleshooting.

Repair And Overhaul:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation of all major vehicle systems.

Diagnostics:

OBD-II (On-Board Diagnostics II) system, diagnostic trouble codes (DTCs), live data interpretation, component testing procedures.

Specifications:

Torque specifications for all fasteners, fluid capacities and types, electrical specifications, engine timing, emission control specifications.

Body Repair:

Panel alignment, dent removal, rust repair, welding procedures, glass replacement, door and lock mechanisms.

Diagnostic Tools:

Guidance on using diagnostic tools and interpreting sensor data.

Depth:

Factory-level technical information, covering everything from basic fluid changes to complete engine and transmission rebuilds, detailed electrical diagnostics, and body repair procedures.

Wiring Diagrams:

Includes detailed, system-specific wiring diagrams essential for electrical troubleshooting and repair.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution, printable pages for clear viewing and workshop use. Allows for zooming in on diagrams and illustrations.

Binding Type:

Digital (PDF) - Printable pages offer flexibility for users to print only what is needed.

Paper Type:

Not applicable (digital format). Users can print on standard paper.

⚙️ Engine Specifications

Engine Type:

Inline-4 Cylinder, naturally aspirated petrol engine.

Engine Displacement:

1997 cc (2.0 Liters)

Valvetrain:

DOHC (Double Overhead Camshaft), 16 Valves (4 valves per cylinder).

Horsepower Ps:

Approximately 136 PS @ 6000 RPM (factory specification).

Torque Nm:

Approximately 190 Nm @ 4100 RPM (factory specification).

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI).

Fuel Type:

Unleaded Petrol (Gasoline).

Emission Standard:

Euro 3 or Euro 4 compliant, depending on specific market regulations.

Engine Control Unit:

Bosch Motronic or similar engine management system, controlling fuel injection, ignition timing, and other engine parameters.

🔧 Transmission

Transmission Type:

5-speed manual transmission.

Transmission Type:

Optional 4-speed automatic transmission (AL4/DP0) may have been available on some variants, although less common with the 2.0i petrol engine.

Clutch Type:

Hydraulically operated single dry plate clutch.

📐 Dimensions

Length Mm:

4200 - 4600 mm (depending on short/long wheelbase variants).

Width Mm:

1810 mm (excluding mirrors).

Height Mm:

1850 - 1940 mm (depending on standard/high roof variants).

Gross Vehicle Weight Kg:

Approximately 2500 - 2700 kg (GVWR, varies by configuration).

Curb Weight Kg:

Approximately 1600 - 1800 kg (unladen weight, varies by configuration).

🛡️ Safety Features

Euro Ncap Score Typical:

Likely achieved 3 or 4 stars in Euro NCAP crash tests for the first generation Jumpy, though specific results for the 2004 model should be verified.

Braking System:

Front ventilated discs, rear solid discs. ABS (Anti-lock Braking System) with EBD (Electronic Brakeforce Distribution) typically standard or optional.

Traction Control:

ASR (Anti-Slip Regulation) or Traction Control System (TCS) may be available on higher trims or as an option.

Airbags:

Driver and front passenger airbags typically standard. Side airbags may be optional or standard on higher trims.

Seatbelts:

Three-point seatbelts with pre-tensioners for all occupants.

💡 Technology Features

Audio System:

Standard radio/CD player with basic speaker system. Steering wheel audio controls may be available on higher trim levels.

Cruise Control:

Optional cruise control system available on some models.

Auxiliary Input:

Auxiliary input for external devices may be present on factory-fitted stereo systems, or available as an aftermarket upgrade.

🔧 Maintenance

Oil Change Interval:

Typically 15,000 km or 12 months, whichever comes first, using the correct grade of engine oil (refer to manual for specific oil viscosity).

Timing Belt Replacement:

The 2.0i 16V engine (EW10J4) is fitted with a timing belt. Replacement interval is typically around 120,000 km or 5-6 years. Crucial to follow manual for exact interval and procedure due to potential for severe engine damage if belt fails.

Brake Fluid Interval:

Recommended replacement every 2 years or as per manufacturer's schedule, due to hygroscopic nature of brake fluid.

Engine Oil Grade:

Typically 5W-30 or 5W-40 synthetic oil meeting ACEA A3/B4 or specific PSA approvals (e.g., B71 2295 or B71 2296). Check manual for exact specification.

Coolant Type:

Antifreeze/coolant concentrate, typically based on ethylene glycol, meeting PSA specifications (e.g., Type D - blue/green, or Type Y - yellow/orange). Always use the specified type and mix ratio.

Brake Fluid Type:

DOT 4 brake fluid.

Transmission Fluid Manual:

Manual transmission fluid (MTF), typically API GL-4 specification, viscosity 75W-80 or 75W-90. Consult manual for exact type and capacity.

Common Faults:

Early models of this engine (EW10J4) can sometimes experience issues with ignition coils, throttle body problems, and potential oil leaks from seals.

Common Faults Electrical:

Wiring harness degradation, particularly in door seals and under the bonnet, can lead to intermittent electrical faults. ECU software updates may address some performance issues.

Common Faults Suspension Steering:

Wear in suspension bushes and ball joints is common due to vehicle weight and usage. Steering rack leaks can also occur.

📚 Vehicle History

Citroen Heritage:

Citroën, a historic French automotive manufacturer, is known for its innovative designs and comfortable vehicles.

Jumpy Genesis:

The Jumpy (also known as Dispatch in the UK and Expert in other markets) was launched in 1995 as a joint venture with Fiat, Peugeot, and Alfa Romeo, based on the Eurovan platform.

Manufacturing Location:

Primarily manufactured in SevelSud plant in Italy, shared by the PSA Group (Peugeot, Citroën) and Fiat.

🏆 Awards & Recognition

Platform Award:

The Eurovan platform (shared by Jumpy, Expert, Scudo) was recognized for its modularity and versatility upon its introduction.