Systems Covered:
Engine, Driveline, Suspension, Brakes, Steering, Fuel System, Exhaust System, Clutch, Transmission, Electrical System, Climate Control, Body System, Interior Trim, Safety Belts, Lighting, Wipers and Washers, Instrument Panel, Information and Entertainment Systems, Emission Control, Noise Vibration and Harshness
Accessory Drive System:
Description, inspection, replacement of serpentine belts and tensioners.
Starting System:
Starter motor testing, replacement, battery and charging system diagnostics.
Engine Ignition:
Though diesel, covers glow plug system diagnostics and replacement.
Engine Emission Control:
EGR valve operation and testing, DPF system operation, diagnostics, and regeneration procedures.
Intake Air Distribution:
Air filter replacement, turbocharger inspection, intercooler system checks.
Emissions:
Diagnostic trouble codes (DTCs) related to emissions, exhaust system components, lambda sensors (if applicable on diesel).
Electronic Engine Controls:
ECU identification, sensor data interpretation (via diagnostic tools), injector testing and coding.
Manual Transmission:
Gearbox removal, disassembly, inspection, repair, and reassembly; gear shift linkage adjustment.
Clutch Controls:
Clutch pedal adjustment, hydraulic system bleeding, clutch release bearing and pressure plate replacement.
Exhaust System:
Component replacement (muffler, pipes, catalytic converter/DPF), gasket replacement, exhaust mounting.
Fuel System:
Fuel filter replacement, fuel pump operation, injector removal and installation, fuel line inspection.
Acceleration Control:
Accelerator cable (if mechanical) or pedal sensor (electronic) checks.
Speed Control:
Cruise control system operation and diagnostics (if equipped).
Climate Control System:
HVAC system operation, refrigerant system charging (with safety precautions), blower motor replacement, control module diagnostics.
Air Distribution:
Ducting inspection, flap actuation checks, cabin filter replacement.
Control Components:
Switches, relays, sensors for various systems, including HVAC and power windows.
Instrument And Warning Systems:
Dashboard illumination, warning light diagnostics, gauge function tests, instrument cluster replacement.
Battery And Charging System:
Battery testing, charging system output checks, alternator inspection and replacement.
Information And Entertainment Systems:
Radio unit troubleshooting, speaker replacement, antenna diagnostics.
Lighting:
Headlight aiming and bulb replacement, taillight assembly repair, interior lighting checks.
Electrical Distribution:
Fuse box diagrams, relay functions, wiring harness inspection and repair.
Electronic Feature Group:
Central locking system, power window mechanisms, remote key fob programming.
Body System:
General bodywork inspection, door alignment, panel fitment.
Body Panels:
Replacement procedures for fenders, doors, hood, tailgate.
Interior Trim:
Removal and installation of door panels, dashboard components, headliner, carpets.
Mirrors:
Exterior mirror replacement, adjustment mechanisms.
Seating:
Seat removal and installation, seat belt anchor point checks.
Glass Frames And Mechanisms:
Windshield and window glass replacement, door frame repair, window regulator servicing.
Instrument Panel And Console:
Dashboard disassembly and reassembly, center console access.
Wipers And Washers:
Wiper arm and blade replacement, washer pump and nozzle service.
Roof:
Roof rack installation, sunroof operation and seal checks (if applicable).
Bumpers:
Bumper cover removal and installation, impact bar inspection.
Safety Belt System:
Inspection, replacement of belts and retractor mechanisms.
Body Repairs:
Minor dent repair, panel straightening, rust prevention and repair methods.
Metal Repairs:
Welding and fabrication techniques for body panel repair.
Subframe And Mounting System:
Subframe inspection, mounting bolt torque specifications, alignment adjustments.
Procedures Included:
Scheduled Maintenance, Diagnostics, Troubleshooting, Component Replacement, Overhauling, Body Repairs, Metal Repairs, Jacking and Lifting Procedures, Wheel and Tyre Servicing, Driveaxle Servicing, Bearing Replacement, Brake System Servicing, Anti-Lock Control System Servicing, Steering System Servicing, Engine Tune-up, Fuel System Cleaning and Repair, Accessory Drive Belt Replacement, Starting System Checks, Ignition System Adjustments, Emission Control System Servicing, Intake Air Distribution Servicing, Clutch System Adjustment and Repair, Transmission Overhaul, Climate Control System Maintenance, Air Distribution Servicing, Instrument and Warning System Checks, Battery and Charging System Servicing, Electronic Feature Group Diagnostics, Mirror Adjustment and Replacement, Seating System Servicing, Glass and Frame Repair, Wiper and Washer System Repair, Roof Servicing, Bumper Repair, Safety Belt System Inspection and Repair
Technical Depth:
Dealer-level Workshop Standard, Including Component-level Diagnostics and Reassembly