Lubrication And Maintenance:
Detailed schedules, fluid types, capacities, lubrication points
Suspension:
Hydropneumatic suspension (Hydractive, Hydractive 3), conventional suspension components, alignment
Brakes:
Hydraulic system, ABS, EBD, brake pad replacement, caliper overhaul, fluid replacement
Cooling System:
Radiator, coolant, water pump, thermostat, fan operation, bleed procedures
Electrical System:
Battery, charging system, starter, lighting, instrumentation, power accessories, fuses, relays
Engine:
Detailed overhaul procedures, timing belt/chain, ignition, fuel injection, engine management (ECU)
Fuel System:
Fuel pump, injectors, fuel filter, tank, lines, emissions control related to fuel
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, gaskets
Transmission:
Manual and automatic transmission overhaul, clutch, gear shifting mechanisms, fluid replacement
Heating And Air Conditioning:
HVAC system components, refrigerant, blower motor, climate control operation
Emission Control Systems:
Catalytic converter, EGR, secondary air injection, evaporative emission control (EVAP)
Body:
Body panels, doors, hinges, locks, glass, interior trim, bumpers
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, diagnostic tool usage (where applicable)
Repair Procedures:
Step-by-step instructions for component removal, installation, and rebuilding
Maintenance Procedures:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication
Technical Specifications:
Torque values, clearances, pressures, electrical specifications, dimensions
Depth:
Factory-level detail, suitable for advanced DIY and professional technicians
Detail Level:
Includes engine rebuilds, transmission overhauls, and complex electrical diagnostics
Engine Types Covered:
Likely covers 1.8L, 2.0L (Naturally Aspirated and Turbocharged), 1.9L Diesel (Naturally Aspirated and Turbocharged), 2.1L Turbo Diesel
Power Output Range:
Approximately 75 hp (1.9D) to 150 hp (2.0 Turbo CT)
Torque Range:
Approximately 140 Nm (1.9D) to 235 Nm (2.0 Turbo CT)
Fuel Injection Systems:
Bosch L-Jetronic, Motronic, Lucas DPC (Diesel), Siemens DPC (Diesel)
ECU Details:
Covers diagnostic and repair of engine control units (ECU)
Timing Belt Replacement:
Detailed procedures and interval specifications for timing belt replacement on applicable engines
Manual Transmission:
5-speed manual transaxles (e.g., BE3, ML5T)
Automatic Transmission:
4-speed automatic transaxles (e.g., AL4/DP0, ZF 4HP18)
Clutch Operation:
Hydraulic clutch actuation system details
Manual Transmission Fluid:
Likely API GL-4 or GL-5, viscosity SAE 75W-90 (specifics in manual)
Automatic Transmission Fluid:
Likely ATF LT 71141 or equivalent (specifics in manual)
Oil Change Interval:
Typically 10,000-15,000 km or 12 months (refer to manual for exact specification)
Timing Belt Interval:
80,000-120,000 km or 5 years (depending on engine, critical item)
Engine Oil Specification:
Likely 5W-40 or 10W-40, API SL/CF or ACEA A3/B3 (refer to manual)
Coolant Specification:
OAT-based coolant, pink or red color, typically PSA specification (refer to manual)
Brake Fluid Specification:
DOT 4
Hydropneumatic Suspension:
Sphere wear, pump leaks, height corrector issues, loss of pressure (documented in manual)
Engine Management:
Lambda sensor failures, injector issues, ignition coil problems
Electrical System:
Wiring harness issues, sensor failures, central locking problems
Diesel Engines:
Glow plug issues, injector pump calibration (for older diesel systems)
