🏷️ Basic Information

Make:

Citroën

Model:

Xsara

Year:

2005

Engine Variant:

1.4i

Engine Code:

KFU (TU3JP)

👋 Introduction

Segment:

Compact Family Car (Hatchback/Estate variants)

Target Audience:

DIY Mechanics, Independent Garages, Citroën Enthusiasts

Competitors:

Volkswagen Golf Mk4, Ford Focus Mk1, Opel Astra G, Peugeot 307

Vehicle Strengths:

Comfortable ride (Citroën's Hydractive suspension lineage, though simpler on this model), Spacious interior for its class, Practicality (especially Estate variant), Distinctive styling

Manual Value Proposition:

Provides in-depth, factory-accurate information crucial for accurate diagnosis and repair, empowering owners and technicians.

📋 Manual Details

Coverage:

Full Service, Repair, Troubleshooting, Electrical Schematics, Maintenance

Pages:

Approximately 1500+

Type:

Official Factory Service & Repair Manual

Language:

English

Format:

PDF (Searchable)

📖 Manual Coverage

Engine Systems:

Engine mechanical, Fuel injection (Bosch Motronic 5.2), Ignition, Cooling, Exhaust, Lubrication, Starting and Charging

Transmission Systems:

Manual Transmission (BE4/5), Clutch System

Chassis Systems:

Suspension (Front MacPherson, Rear Torsion Beam), Steering (Hydraulic Power Steering), Brakes (Front Discs, Rear Drums/Discs), Wheels and Tires

Electrical Systems:

Body Control Module (BCM), Lighting (Headlights, Taillights, Interior), Instrumentation, Wiper/Washer, Horn, Power Accessories (Windows, Locks), Audio System, Air Conditioning (HVAC), Immobilizer System, SRS Airbag System, ABS/ESP (if equipped)

Body Systems:

Body Panel Repair, Doors, Hinges, Locks, Exterior Trim, Interior Trim, Glass and Seals, Bumpers

Maintenance Procedures:

Scheduled Maintenance, Oil and Filter Changes, Air Filter Replacement, Spark Plug Replacement, Coolant Flush and Replacement, Brake Fluid Flush, Belt Replacement (Timing, Accessory)

Repair Procedures:

Engine Overhaul, Cylinder Head Gasket Replacement, Fuel Injector Service, Ignition Coil Replacement, Radiator Replacement, Water Pump Replacement, Clutch Replacement, Brake Caliper and Rotor Replacement, Suspension Component Replacement, Steering Rack Repair/Replacement, Power Window Motor Replacement, Starter Motor and Alternator Repair/Replacement

Troubleshooting:

Diagnostic trouble codes (DTCs), Symptom-based troubleshooting guides for all major systems, Electrical diagnosis with wiring diagrams

Depth:

Comprehensive - from basic fluid changes to complete engine and transmission rebuilds, including detailed electrical diagnostics and wiring diagrams.

📊 Manual Specifications

File Type:

PDF

Searchability:

Full text search capability for quick information retrieval

Resolution:

High-resolution scans, ensuring clarity of diagrams and text

Binding:

N/A (Digital PDF)

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Type:

Naturally Aspirated Inline-4 Petrol

Engine Code:

KFU (TU3JP)

Displacement:

1360 cc

Bore X Stroke:

75.0 mm x 77.0 mm

Compression Ratio:

9.3:1

Valve Train:

SOHC (Single Overhead Camshaft), 8 Valves

Horsepower:

75 PS (74 bhp / 55 kW) @ 5300 rpm

Torque:

118 Nm (87 lb-ft) @ 3400 rpm

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Petrol (RON 95 recommended)

Engine Management:

Bosch Motronic 5.2

🔧 Transmission

Transmission Type:

5-Speed Manual

Transmission Model:

BE4/5

Transmission Type:

4-Speed Automatic (AL4 - DP0)

Clutch Type:

Hydraulically Actuated Dry Single Plate

Manual Transmission Fluid:

API GL-5 SAE 75W-80

Automatic Transmission Fluid:

ESSO LT 71141 (or equivalent)

📐 Dimensions

Length Hatchback:

4128 mm

Width Hatchback:

1705 mm

Height Hatchback:

1433 mm

Wheelbase:

2605 mm

Boot Capacity Hatchback:

324 liters

Kerb Weight:

Approx. 1080 kg

Gross Vehicle Weight:

Approx. 1550 kg

🛡️ Safety Features

Euro Ncap Rating:

4 Stars (for equivalent models tested around that period)

ABS:

Standard on most models, often with EBD (Electronic Brakeforce Distribution)

Esp Traction Control:

Optional on higher trims, not standard on 1.4i

Airbags:

Driver, Passenger, Side Airbags (depending on trim and options)

Seatbelts:

Pre-tensioned seatbelts with force limiters, ISOFIX child seat anchors

Body Structure:

Reinforced safety cell with crumple zones

💡 Technology Features

Head Unit:

Factory fitted radio/CD player with basic controls, optional steering wheel audio controls

Display:

Digital display for clock, radio, and temperature (basic LCD)

Cruise Control:

Optional on higher trim levels

Parking Sensors:

Not commonly fitted as standard, aftermarket options exist

Bluetooth:

Not standard, may have been an aftermarket addition or dealer option

Usb Aux Input:

Rarely fitted as standard, typically requires aftermarket adapter

🔧 Maintenance

Oil Change Interval:

15,000 km or 12 months, whichever comes first (synthetic oil)

Air Filter Replacement:

Every 30,000 km or 24 months

Spark Plug Replacement:

Every 60,000 km (platinum type) or 30,000 km (standard)

Timing Belt Replacement:

Every 120,000 km or 5 years, whichever comes first (critical for TU3JP engine)

Engine Oil Specification:

API SL/SM, ACEA A3/B3 or A3/B4, SAE 5W-40 or 10W-40 (depending on climate and manufacturer recommendation)

Engine Oil Capacity:

3.2 Liters (with filter change)

Coolant Specification:

Antifreeze coolant (e.g., PSA G30 or B6710000) with corrosion inhibitors, 50% mix with distilled water

Coolant Capacity:

Approx. 6.0 Liters

Brake Fluid Specification:

DOT 4

Common Faults Engine:

Occasional ignition coil failure, lambda sensor issues, throttle body sensor problems, timing belt tensioner issues (if not replaced promptly)

Common Faults Electrical:

Interior light failures, central locking issues, ECU sensor failures, dashboard warning lights illuminating without clear cause

Common Faults Chassis:

Rear axle bearing wear (leading to camber/toe issues), front suspension bush wear, exhaust system corrosion

Common Faults Transmission:

Clutch wear, bearing noise in manual gearbox, potential issues with AL4 automatic gearbox solenoids and torque converter

📚 Vehicle History

Citroen Philosophy:

Known for comfort, innovative design (hydropneumatic suspension, double-chevron grille), and a focus on practicality and aerodynamic styling.

Xsara Predecessor:

Citroën ZX

Xsara Successor:

Citroën C4

Xsara Generations:

Mk1 (1997-2000), Mk2 (2000-2004, Facelift), Mk2 Phase 2 (2004-2006/2010 - final facelift, limited production)

Production Period:

1997 - 2006 (Europe)

Manufacturing Locations:

France (Aulnay-sous-Bois, Vigo), Iran, Egypt, Uruguay

🏆 Awards & Recognition

Auto Express Reliability Survey:

Citroën models of this era generally ranked mid-pack in reliability surveys, with the Xsara being considered reasonably dependable if well-maintained.

European Car Of The Year Nomination:

The Xsara did not win, but was a contender in the evolution of Citroën's family car offerings.