CITROEN XSARA 1.9D 2005 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: Xsara Year: 2005 Engine: 1.9D (Diesel) Codes Engine Code: DW8B (typically) 👋 Introduction Market Position Market Segment: Compact family car, known for ride...

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标签: 2005 Car Cars Citroen XSARA XSARA 1.9D

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Description

🏷️ Basic Information

Identification

Make:

Citroën

Model:

Xsara

Year:

Engine:

1.9D (Diesel)

Codes

Engine Code:

DW8B (typically)

👋 Introduction

Market Position

Market Segment:

Compact family car, known for ride comfort and practicality.

Competitive Analysis

Key Competitors:

Ford Focus, Volkswagen Golf, Vauxhall Astra, Renault Mégane.

Key Features

Xsara Strengths:

Comfortable ride (Citroën's signature hydro-pneumatic or advanced conventional suspension), spacious interior, good fuel economy from the 1.9D engine.

Manual Value Proposition:

Empowers owners and independent workshops with comprehensive, accurate repair and maintenance information for the specific 1.9D diesel variant.

Model Heritage

Citroen Xsara Era:

Part of the late 1990s/early 2000s compact car offerings from PSA Peugeot Citroën, designed to compete in a highly contested segment.

📋 Manual Details

Coverage Areas

Regions Covered:

Primarily European market, but applicable globally for mechanical components.

Page Count

Page Count:

Estimated 1500-2000 pages (typical for a comprehensive service manual).

Manual Type

Manual Type:

Full Service & Repair Manual

Language

Language:

Likely English (with potential for other European languages if sourced from original manufacturer documentation).

Format

Format:

Digital (PDF) is most common for aftermarket sales.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel system (diesel injection, glow plugs), exhaust system.

Engine Electrical:

Ignition system (glow plug control), starting system, charging system (alternator), ECU operation, sensors and actuators.

Transmission:

Manual transmission (gearbox overhaul, clutch replacement, driveshafts), possibly automatic transmission variants depending on specific manual scope.

Brakes:

Hydraulic system, brake discs, pads, calipers, master cylinder, ABS system components and diagnostics, parking brake.

Suspension Steering:

Front suspension (MacPherson struts, wishbones), rear suspension (torsion beam or multi-link depending on body style), steering rack, power steering system.

Electrical Body:

Lighting system, interior and exterior electrics, power windows, central locking, dashboard instruments, fuses and relays.

Bodywork Chassis:

Body panel removal and installation, door mechanisms, bumper assemblies, structural components.

Climate Control:

Heating, ventilation, air conditioning (HVAC) system diagnosis and repair.

Wheels Tires:

Wheel and tire specifications, pressure recommendations, bolt patterns, wheel bearing replacement.

Body And Trim:

Interior trim panel removal, exterior trim, bumpers, grille, spoilers.

Procedures Included

Maintenance Procedures:

Routine servicing (oil changes, filter replacements), belt replacement, fluid checks and changes, spark plug/glow plug replacement.

Repair Procedures:

Engine component repairs, transmission rebuilds, brake system overhauls, suspension component replacement, electrical fault diagnosis.

Troubleshooting:

Diagnostic charts, common fault identification, step-by-step fault finding for various systems.

Diagnostic Codes:

OBD-II (On-Board Diagnostics) code interpretation and potential causes.

Wiring Diagrams:

Detailed electrical schematics for all major systems, aiding in complex troubleshooting.

Torque Specifications:

Precise torque values for all critical fasteners (engine, suspension, brakes, wheels).

Technical Depth

Depth Of Coverage:

Comprehensive: Covers everything from basic owner maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.

Diagnostic Tools:

Information on using diagnostic tools (e.g., Lexia/Diagbox for PSA vehicles) or general OBD-II scanners for fault code retrieval and interpretation.

📊 Manual Specifications

File Format

File Format:

Searchable PDF with high-resolution diagrams and schematics.

Print Quality

Print Quality:

High-resolution for clarity of diagrams, charts, and text. Suitable for printing.

Binding Type

Binding Type:

N/A (Digital Product)

Paper Type

Paper Type:

N/A (Digital Product)

Content Type

Content Type:

Official factory service manual content, often compiled from manufacturer technical bulletins and workshop manuals.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Direct Injection Diesel

Displacement:

1868 cc (1.9 Liters)

Bore X Stroke:

83 mm x 88 mm (typical)

Compression Ratio:

19.5:1 (typical)

Performance

Horsepower:

Around 68-70 PS (49-51 kW) @ ~4600 rpm (depending on specific tune).

Torque:

Around 125-130 Nm (92-96 lb-ft) @ ~2000-2500 rpm (depending on specific tune).

Fuel System

Injection System:

Bosch VE (rotary) or similar mechanical indirect injection system.

Fuel Type:

Diesel

Glow Plugs:

Essential for cold starting, manual will detail replacement and testing.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type Optional:

Likely a 4-speed Automatic Transmission (AL4) was available on some variants.

Features

Clutch Type:

Hydraulically operated single dry plate clutch.

Manual Transmission Fluid:

Specify API GL-4, viscosity grade will be detailed in manual (e.g., 75W-80 or 75W-90).

📐 Dimensions

Exterior

Body Styles:

Hatchback (3-door and 5-door), Estate (Break), Coupé (Xsara Picasso is a MPV, but some earlier generation Xsaras had a coupé variant - focus is on the hatchback/estate for 2005).

Length:

Approx. 4.17m (Hatchback) to 4.35m (Estate).

Width:

Approx. 1.7m.

Height:

Approx. 1.45m (Hatchback) to 1.53m (Estate).

Weights

Curb Weight:

Approx. 1200-1300 kg, depending on body style and equipment.

🛡️ Safety Features

Ratings

Euro Ncap Rating:

4 Stars (for the Xsara generation tested).

Active Features

Active Safety Features:

ABS (Anti-lock Braking System), optional EBD (Electronic Brakeforce Distribution), optional Traction Control.

Passive Features

Passive Safety Features:

Driver and passenger airbags, side airbags (optional), pre-tensioned seatbelts, crumple zones, reinforced passenger cell.

💡 Technology Features

Infotainment

Infotainment System:

Basic radio/cassette or CD player, potentially with steering wheel mounted controls on higher trims.

Driver Assistance

Driver Assistance Features:

Limited by modern standards; ABS is the primary driver assistance system. Cruise control may be optional.

Connectivity

Connectivity Options:

Basic connectivity for audio systems, potentially a hands-free kit if factory-fitted or aftermarket.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000-15,000 miles or 12 months, whichever comes first (check manual for exact Diesel specification).

Timing Belt Interval:

Around 70,000-80,000 miles or 5-7 years, crucial for the DW8 engine. Manual will specify exact interval and part numbers for belt kits.

Fluid Specifications

Engine Oil Specification:

API CF/CD or ACEA B3/B4, viscosity typically 10W-40 or 5W-40 (refer to manual for precise diesel grade).

Coolant Specification:

Long-life OAT (Organic Acid Technology) coolant, typically red or pink, pre-diluted 50/50 mix. Capacity ~7.5 liters.

Brake Fluid Specification:

DOT 4 (or DOT 3 if specified).

Known Issues

Common Xsara Issues:

Rear axle beam bushes wear, EGR valve issues (diesel), glow plug failures, occasional electrical gremlins, clutch wear.

1.9D Engine Specifics:

Robust but can suffer from injector seal leaks, fuel pump issues if fuel is contaminated, and timing belt replacement is critical.

📚 Vehicle History

Brand Heritage

Citroen Philosophy:

Known for innovation, comfort, and distinctive design.

Model Evolution

Xsara Predecessor:

Citroën ZX.

Xsara Successor:

Citroën C4.

Production

Production Years:

1997 - 2006 (for the Xsara range).

Manufacturing Locations:

Primarily France (Aulnay-sous-Bois, Rennes), also other Stellantis/PSA plants.

🏆 Awards & Recognition

Recognitions

Model Accolades:

While specific awards for the 2005 1.9D model might be scarce, the Xsara range generally received praise for its comfort and practicality in its segment during its production run.