🏷️ Basic Information

Make:

Citroën

Model:

Xsara Picasso

Year:

2005

Engine Variant:

2.0 HDi

Engine Code:

RHY (DW10TD)

👋 Introduction

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle)

Target Audience:

Families seeking practicality, spaciousness, and comfort

Key Competitors:

Renault Scénic, Ford Focus C-Max, Volkswagen Golf Plus, Opel/Vauxhall Zafira.

Design Philosophy:

Focus on cabin space, modularity, and distinctive French styling.

Innovations:

Unique 'Picasso' concept, high driving position, large glass area, flexible seating arrangements.

Benefit To Owner:

Enables owners and independent mechanics to perform accurate diagnostics, maintenance, and repairs, saving on dealership costs and ensuring vehicle longevity.

📋 Manual Details

Coverage Scope:

Comprehensive mechanical and electrical systems

Total Pages:

Estimated 1500+

Type:

Full Service & Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, crankshaft, pistons, connecting rods, camshafts, timing belts/chains, lubrication system, cooling system.

Engine Management:

Fuel injection system (Bosch EDC15C2 common rail), glow plugs, ignition system (diesel), emission control systems (EGR), turbocharger system.

Transmission Manual:

Manual gearbox (e.g., BE4/4), clutch system, gear shift mechanism, driveshafts.

Transmission Automatic:

N/A for this specific variant, but manual would cover if applicable to other models.

Brakes:

Front disc brakes, rear drum brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid, brake lines, master cylinder, servos.

Suspension:

Front McPherson struts, rear torsion beam suspension, shock absorbers, springs, anti-roll bars, wheel bearings.

Steering:

Power steering system (hydraulic), steering column, steering rack, tie rods.

Electrical System:

Battery, alternator, starter motor, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, ECU locations.

Body And Chassis:

Body panels, doors, hinges, latches, glass, interior trim, seat adjustment mechanisms, bodywork repair techniques.

Climate Control:

Air conditioning system, heating system, ventilation, cabin filter replacement.

Safety Systems:

Airbags, seatbelt pre-tensioners, SRS (Supplemental Restraint System) diagnostics.

Routine Maintenance:

Oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement (petrol variants, but relevant context for diesel glow plugs), coolant checks, brake fluid replacement, general inspections.

Major Repairs:

Engine rebuilds, cylinder head overhauls, transmission rebuilds, suspension component replacement, brake caliper and disc replacement, steering rack overhaul.

Diagnostics:

Troubleshooting guides for common faults, symptom-based diagnostics, wiring diagram interpretation, OBD-II diagnostic trouble codes (DTCs) and their meaning.

Adjustments:

Valve clearance adjustments (if applicable to diesel), clutch adjustment, handbrake adjustment.

Installation And Replacement:

Replacement of major components like starter motor, alternator, water pump, fuel injectors, turbocharger, ABS sensors, suspension arms, engine mounts, exhaust systems.

Electrical Troubleshooting:

Step-by-step troubleshooting for electrical faults using wiring diagrams, testing of sensors and actuators.

Depth:

In-depth diagnostic procedures, detailed repair instructions with torque specifications, schematics, and exploded views.

Diagnostic Tools:

Information on required special tools and diagnostic equipment for accurate repairs and troubleshooting.

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text for quick information retrieval

Printability:

Printable pages for workshop use

Image Resolution:

High-resolution for clear diagrams and illustrations

Binding:

N/A (Digital Format)

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

Inline 4-cylinder, Turbocharged Diesel (Direct Injection)

Engine Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85.0 mm x 88.0 mm

Horsepower:

90 PS (66 kW; 89 bhp) at 4000 rpm

Torque:

205 Nm (151 lb-ft) at 1900 rpm

Fuel Type:

Diesel

Injection System:

Bosch EDC15C2 Common Rail Direct Injection

Aspiration:

Turbocharged with Intercooler

Emissions Standard:

Euro 3

Valvetrain:

SOHC (Single Overhead Camshaft), 2 valves per cylinder

🔧 Transmission

Type:

5-speed Manual

Gear Ratios:

Specific ratios available in manual (e.g., 1st: 3.07, 2nd: 1.75, 3rd: 1.16, 4th: 0.82, 5th: 0.64, Reverse: 3.33)

Type:

4-speed Automatic (AL4 - often paired with 1.8i or 1.6 HDi variants, less common with 2.0 HDi in 2005)

Clutch:

Hydraulically operated single dry plate clutch

Gearbox Fluid:

Refer to manual for specific type and capacity (e.g., PSA Transmission Oil - EP 75W80 or similar)

📐 Dimensions

Length:

Approx. 4276 mm

Width:

Approx. 1755 mm

Height:

Approx. 1641 mm

Wheelbase:

Approx. 2760 mm

Seating Capacity:

5 Seats (with optional 7-seat variants available)

Boot Capacity Min:

Approx. 550 liters (with rear seats in place)

Boot Capacity Max:

Approx. 1970 liters (with rear seats folded)

Kerb Weight:

Approx. 1370 kg

Gross Vehicle Weight:

Approx. 1930 kg

Wheel Bolt Pattern:

4x108

Wheel Size:

15-inch or 16-inch alloy or steel wheels

Tire Sizes:

Commonly 195/65 R15 or 205/55 R16

🛡️ Safety Features

Euro Ncap:

4 Stars (for adult occupant protection)

ABS:

Standard (with EBD)

Traction Control:

Optional or standard depending on trim level

Airbags:

Driver and passenger front airbags, side airbags (optional or standard depending on trim).

Seatbelts:

3-point seatbelts with pre-tensioners and force limiters for front seats.

Child Safety:

ISOFIX child seat anchor points, rear door child locks.

💡 Technology Features

Audio System:

Factory fitted CD player or radio/cassette, with steering wheel controls on higher trims. Aux input may be available depending on spec.

Parking Sensors:

Optional rear parking sensors.

Cruise Control:

Optional cruise control and speed limiter.

Bluetooth:

Not typically standard on 2005 models, but aftermarket options or higher trims might feature it.

HVAC:

Manual or automatic climate control depending on trim level. Cabin air filter replacement crucial for air quality.

🔧 Maintenance

Oil Change:

Typically every 15,000 miles (20,000 km) or 12 months, whichever comes first.

Air Filter:

Replace every 30,000 miles (40,000 km) or 24 months.

Fuel Filter:

Replace every 30,000 miles (40,000 km) or 24 months.

Timing Belt:

Critical: Replace every 75,000 miles (120,000 km) or 5 years, including tensioners and idler pulleys. Failure can cause catastrophic engine damage.

Brake Fluid:

Replace every 2 years, regardless of mileage.

Coolant:

Replace every 4 years or 60,000 miles (100,000 km).

Engine Oil:

API CF/CG-4 or ACEA B3/B4, viscosity SAE 5W-40 or 10W-40 (refer to manual for exact specification).

Coolant:

Antifreeze/coolant with organic acid technology (OAT), e.g., Total Glacelf Auto Supra or equivalent.

Brake Fluid:

DOT 4

Engine Performance:

Potential for turbocharger issues, injector problems, or EGR valve clogging on high-mileage vehicles. Glow plug failure leading to starting issues.

Suspension:

Worn front suspension bushes and rear axle bearings can cause knocking or alignment issues. Premature wear of shock absorbers.

Electrical:

Issues with ABS sensors, central locking, power window motors, and dashboard warning lights can occur. BSI (Body System Interface) unit can be problematic.

Transmission:

Manual clutch wear is typical with mileage. Automatic transmission (AL4) can experience issues with hydraulic pressure, solenoid packs, or torque converter.

Bodywork:

Rust can be an issue, especially around wheel arches, sills, and the rear tailgate. Door seals can degrade.

E Gr Valve:

Regular cleaning of the EGR valve is recommended for optimal performance and to prevent engine light illumination.

📚 Vehicle History

Manufacturer:

Citroën (part of PSA Peugeot Citroën group)

Introduction:

Launched in 1999, replacing the Citroën ZX and acting as a more practical derivative of the Xsara hatchback.

Facelift:

Received a significant facelift in 2004, introducing revised styling and updated features, making the 2005 model part of the second generation.

Production Years:

1999-2010

Manufacturing Location:

Primarily France and Portugal.

🏆 Awards & Recognition

Euro Ncap Rating:

4 Stars (2001 model, generally consistent for this generation)

Practicality Reviews:

Consistently praised for its spacious interior, flexible seating, and comfortable ride in contemporary automotive reviews.