Target Audience:
Professional technicians and DIY mechanics
Manual Advantage:
Official factory information, step-by-step procedures, detailed diagrams, instant download access.
Ease Of Use:
Easy to read text, top quality diagrams, step-by-step instructions, exploded pictures.
Coverage Scope:
Complete coverage from fundamentals of repair to complete disassembly and reassembly.
Benefits:
Empowers owners to make informed maintenance and repair decisions, reduces reliance on costly dealership services.
Engine:
Complete engine overhaul, tuning, diagnostics, lubrication, cooling, fuel system, emissions control, turbocharger system.
Transmission:
Manual gearbox (and potentially automatic transmission if applicable to the 2.0 HDi variant, though not explicitly stated) repair, overhaul, clutch service, differential.
Brakes:
Front and rear brake systems, ABS, brake fluid, components, bleeding procedures, parking brake.
Electrical:
Complete electrical system, battery, charging system, ignition system, lighting, instrumentation, body electronics, diagnostic connectors, wiring diagrams.
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, bushings, steering system, power steering, alignment.
Body Chassis:
Body panels, doors, windows, interior trim, body sealing, underbody, chassis components, anti-corrosion treatment.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant handling, component replacement.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic tools and procedures, sensor testing.
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement (if applicable), belt replacement, pre-delivery inspection (PDI).
Repair:
Step-by-step repair procedures for all major vehicle systems, including component removal, disassembly, cleaning, inspection, assembly, and reinstallation.
Troubleshooting:
Systematic troubleshooting guides to identify and resolve common and uncommon faults.
Specifications:
Critical technical specifications, torque values, clearances, diagnostic data, fluid capacities, and tolerances.
Diagnostics Procedures:
Detailed diagnostic procedures for electronic control units (ECUs), sensors, actuators, and network communication.
Assembly Disassembly:
Comprehensive disassembly and assembly instructions with detailed exploded views.
Depth:
Full factory-level diagnostic and repair information, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed procedures, electrical schematics, and component-level repair.
Engine Type:
DW10ATED (or similar variant)
Engine Configuration:
Inline 4-cylinder, turbocharged diesel
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm (typical for DW10 series)
Compression Ratio:
18.0:1 (typical for DW10 series)
Horsepower:
110 PS (80.9 kW; 108 hp) @ 4000 rpm (typical for DW10ATED)
Torque:
250 Nm (184 lb-ft) @ 1750 rpm (typical for DW10ATED)
Injection System:
Common Rail Direct Injection (CRDi) with Bosch or Siemens system
Fuel Filter:
Requires specific diesel fuel filter, part number may vary (e.g., 1901-81, 1901-95).
Oil Capacity:
Approximately 5.0 - 5.5 liters (check manual for exact specification)
Oil Specification:
ACEA A3/B4, API CF-4 or better, viscosity grade 5W-40 or 10W-40 (check manual for exact specification and brand recommendations)
Coolant Type:
Ethylene glycol based antifreeze (e.g., PSA-specific coolant or equivalent)
Coolant Capacity:
Approximately 7.0 - 7.5 liters (check manual for exact specification)
Type:
5-speed Manual Transmission (e.g., ML5T)
Gear Ratios:
Specific gear ratios detailed in the manual for optimal performance and economy.
Transmission Fluid Type:
GL-4 manual transmission fluid, SAE 75W-80 viscosity (check manual for exact specification and PSA approval numbers)
Transmission Fluid Capacity:
Approximately 2.0 - 2.3 liters (check manual for exact specification)
Oil And Filter Change:
Every 20,000 km or 1 year, whichever comes first (typical for diesel models).
Air Filter Replacement:
Every 40,000 km or 2 years.
Fuel Filter Replacement:
Every 60,000 km or 3 years.
Timing Belt Replacement:
Every 120,000 km or 5 years (if applicable to the DW10 HDi engine variant, check manual for confirmation as some HDi engines use timing chains).
Coolant Change:
Every 4 years or 120,000 km.
Brake Fluid Specification:
DOT 4
Common Faults:
Potential issues include EGR valve clogging, diesel particulate filter (DPF) regeneration problems (if fitted), glow plug issues, suspension component wear (e.g., ball joints, drop links), and occasional electrical gremlins.
Turbocharger Maintenance:
Requires regular oil changes with correct oil to ensure turbo longevity. Avoid 'lugging' the engine at low RPMs.
