Clark CMP 15 CMP 18 CMP 20 CMP 25 CMP 30 Forklift Service Repair Manual

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This manual covers the Clark CMP 15, CMP 18, CMP 20, CMP 25, and CMP 30 Forklift Trucks. Clark is a reputable manufacturer known for durable and reliable material handling...

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类型: Forklift

斯库: 100990

标签: Clark CMP 15 CMP 18 CMP 20 CMP 25 CMP 30 CMP Models Forklift Forklifts Material Handling

产品多属性

Description

This manual covers the Clark CMP 15, CMP 18, CMP 20, CMP 25, and CMP 30 Forklift Trucks. Clark is a reputable manufacturer known for durable and reliable material handling equipment. These industrial forklifts are designed for various material handling applications, offering lifting capacities from 1500 kg to 3000 kg. They are equipped with either Mitsubishi 4G63/4G64 LPG engines or 4TN88/4TNE94 Diesel engines, supporting both LPG and Gasoline fuel systems. The CMP series forklifts feature Hydratork-Transmissions (TA 18 & TA 12) and Transaxle units, engineered for robust performance. This comprehensive service repair manual provides detailed information for owners, maintenance technicians, and repair shops. It covers all essential aspects of the forklift, including periodic service, planned maintenance schedules, and in-depth troubleshooting for engine, cooling, fuel, ignition, steering, and hydraulic systems. The manual includes step-by-step procedures for assembly, disassembly, servicing, diagnosing, and repairing all major components such as the powertrain, chassis, electrical system, brakes, and uprights. With detailed specifications, diagrams, photo illustrations, and schemes, this manual is an indispensable resource for maintaining and repairing your Clark forklift, enabling cost-effective self-maintenance and minimizing downtime.

🏷️ Basic Information

Identification

Make:

Clark

Product Type:

Forklift Trucks Service Repair Manual

Codes

Model Codes:

CMP 15, CMP 18, CMP 20, CMP 25, CMP 30

👋 Introduction

Market Position

Target Audience:

Clark forklift owners, maintenance technicians, repair shops, and DIY enthusiasts seeking to perform their own maintenance and repairs, saving time and money.

Diy Support:

Empowers users to perform repairs themselves, directly saving money on labor costs.

Key Features

Features:

Contains detailed specifications, diagrams, actual photo illustrations, and schemes for complete repair guidance. Enables self-repair and troubleshooting.

Competitive Analysis

Value Proposition:

Offers a cost-effective solution for owners and operators to maintain their equipment, reducing reliance on external service providers and minimizing downtime.

📋 Manual Details

Coverage Areas

Models Covered:

Clark CMP 15, CMP 18, CMP 20, CMP 25, CMP 30 Forklift Trucks

Page Count

Total Pages:

Manual Type

Type:

Complete Service Repair Manual

Language

Language:

English

Format

File Format:

Requirements

Software Requirements:

Adobe PDF Reader

Compatibility

Operating Systems:

Windows (All Versions), Mac, Linux, iOS (iPhone, iPad), Android

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (4G63/4G64 LPG, 4TN88/4TNE94 Diesel), Transmission (Hydratork-Transmission TA 18 & TA 12, Transaxle), Fuel System (LPG, Gasoline)

Chassis:

Cooling System, Ignition System, Electrical System, Wheels and Tires, Brake System (Service and Parking), Steer System, Hydraulic System, Uprights, Counterweight

Electrical System:

Covers the Electrical system in detail, including circuit diagrams, starter, alternator, and instrument pod information.

Wheels And Tires:

Detailed information on Wheels and Tires, including specifications for both cushion and pneumatic types.

Brake System:

Comprehensive coverage of the Brake System, including service brake and parking brake specifications and procedures.

Steer System:

In-depth coverage of the Steer System, including pressure checks, removal/installation, steering unit overhaul, priority valve overhaul, and steer cylinder overhaul.

Hydraulic System:

Detailed information on the Hydraulic System, including pump and control valve overhaul procedures.

Uprights:

Extensive coverage of the Uprights, including specifications, checks, adjustments, lift chain service, removals/replacements, and lift/tilt cylinder overhaul.

Counterweight:

Includes specifications, inspection, and removal/replacement procedures for the Counterweight.

Engine Diesel:

Dedicated sections for overhauling the 4TNE88 (CMP 15-20S D) and 4TNE94 (CMP 20-30 D) diesel engines.

Engine Lpg:

Covers engine oil, tune-up, RPM/Vacuum/Stall checks, compression checks, removal/replacement, and overhaul for the 4G63/4G64 LPG engines.

Cooling System:

Detailed specifications, descriptions, and troubleshooting for the cooling system.

Ignition System:

Covers specifications, troubleshooting, ignition timing, and distributor overhaul.

Procedures Included

Maintenance:

Periodic Service, Planned Maintenance, Maintenance Schedules, Engine Tune-Up, RPM/Vacuum/Stall Checks, Compression Checks, Upright Checks and Adjustments, Lift Chain Service

Repair And Overhaul:

Engine Removal/Replacement/Overhaul, Transmission Overhaul, Steering System Removals/Installations/Overhaul, Hydraulic Pump Overhaul, Control Valve Overhaul, Upright Removals/Replacements/Overhaul, Lift and Tilt Cylinder Overhaul, Distributor Overhaul

Diagnostics And Troubleshooting:

Engine Troubleshooting, Cooling System Troubleshooting, Fuel System Troubleshooting, Ignition System Troubleshooting, Steering System Troubleshooting, Hydraulic System Troubleshooting

Technical Specifications:

Includes a dedicated 'SPECIFICATIONS' section (Section 40) offering critical data for all covered models.

Ignition Timing:

Includes specific procedures for checking and adjusting ignition timing for gasoline engine variants.

Hydraulic System Checks:

Covers troubleshooting and overhauls for key hydraulic components like the pump and control valve.

Technical Depth

Depth:

Comprehensive, including assembly, disassembly, servicing, diagnosing, and troubleshooting with step-by-step operations.

Illustrations:

Features actual real photo illustrations and detailed diagrams to enhance understanding of repair processes.

Schemes:

Includes electrical and hydraulic schemes for a complete understanding of system layouts and operation.

📊 Manual Specifications

File Format

Quality:

High-quality, complete, and intact with no missing/corrupt pages/sections. Bookmarked and searchable for easy navigation.

Searchability:

Fully searchable text content within the PDF document.

Print Quality

Printability:

Printable. Can be burned to CD-ROM for physical reference.

Binding Type

Binding:

Not Applicable (Digital PDF format)

Paper Type

Paper Type:

Not Applicable (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

Available with Mitsubishi 4G63/4G64 LPG engines and Mitsubishi 4TN88/4TNE94 Diesel engines.

Fuel System

Fuel Types:

Supports both LPG (Liquefied Petroleum Gas) and Gasoline fuel systems.

Lpg System:

Detailed coverage of the LPG fuel system for applicable models.

Performance

Diagnostic Checks:

Includes sections for RPM, Vacuum, and Stall Checks to ensure optimal engine performance.

🔧 Transmission

Standard

Transmission Types:

Features information on Hydratork-Transmission TA 18 and TA 12, as well as Transaxle overhaul procedures.

Features

Transaxle Overhaul:

Provides detailed overhaul instructions for the transaxle unit.

Optional

Transmission Variants:

Covers both TA 18 and TA 12 Hydratork-Transmissions.

📐 Dimensions

Weights

Model Capacities:

Covers models with lifting capacities ranging from 1500 kg (CMP 15) to 3000 kg (CMP 30).

🛡️ Safety Features

Active Features

Safety Procedures:

Includes detailed 'Safe Maintenance' section covering general safety, lifting/jacking/blocking procedures, and towing guidelines.

Towing Procedures:

Provides essential guidelines for safe towing of the forklift trucks.

Passive Features

Lifting Jacking:

Crucial safety information on proper lifting, jacking, and blocking techniques to prevent accidents during maintenance.

💡 Technology Features

Driver Assistance

Instrumentation:

Information on the Instrument Pod, crucial for monitoring forklift operation and diagnostics.

🔧 Maintenance

Service Intervals

Maintenance Schedules:

Provides comprehensive 'Periodic Service' information, including detailed maintenance schedules and planned maintenance procedures for optimal upkeep.

Planned Maintenance:

Includes structured 'Planned Maintenance' sections to ensure longevity and reliability of the machinery.

Fluid Specifications

Engine Oil:

Details on engine oil types and specifications for both LPG and Diesel engine variants.

Engine Oil Diesel:

Specifics for engine oil and filter changes for the 4TN88 and 4TNE94 diesel engines are detailed.

Known Issues

Troubleshooting Focus:

The manual's extensive troubleshooting sections for engine, cooling, fuel, ignition, steer, and hydraulic systems are designed to help diagnose and resolve common and complex issues.

📚 Vehicle History

Brand Heritage

Manufacturer:

Clark is a long-standing and reputable manufacturer of material handling equipment, known for its durable and reliable forklift trucks.

Model Evolution

Product Line:

The CMP series represents a line of reliable industrial forklifts from Clark, built for various material handling applications.