This manual provides comprehensive service and repair information for Forklift Trucks across a wide range of series, including MB, GX, GCX, GPX, GCS, GPS, MC, WC, I, GX-C, and GPX-C. It covers both cushion tire models such as the GCX and GCS series with lift capacities ranging from 1700 to 3000 lbs, and pneumatic tire models like the GPX and GPS series. A pioneering manufacturer, has developed these reliable forklifts for various industrial applications, offering robust performance and operational efficiency.
This service repair manual is designed to empower owners, maintenance technicians, and repair shops with the knowledge needed to maintain and repair these essential industrial vehicles. It offers in-depth coverage of all major systems, including the engine, fuel system, transaxle, brakes, steering, hydraulics, and electrical systems. The manual includes detailed maintenance procedures, assembly and disassembly instructions, troubleshooting guides, and diagnostic information, all supported by actual photo illustrations and schemes, enabling users to perform repairs and service effectively and save on costs.
Vehicle Type:
Forklift Truck
Series Covered:
MB, GX, GCX, GPX, GCS, GPS, MC, WC, I, GX-C, GPX-C
Models Covered Cushion Tire:
GCX 20/22/25/27/30, GCX 20/22/25/27/30-C, GCS 20/22/25/27/30 MB, GCS 17/20/22/25/27/30 MC, GCS 17/20/22/25/27/30 WC, GCS 17/20/22/25/27/30 I, DCS 17/20/22/25/27/30 I
Models Covered Pneumatic Tire:
GPX 20/22/25/27/30, GPX 20/22/25/27/30-C, GPS 20/22/25/27/30 MB, GPS 20/22/25/27/30 MC, GPS 20/22/25/27/30 WC, GPS 20/22/25/27/30 I, DPS 20/22/25/27/30 I
Target Audience:
Forklift owners, maintenance technicians, repair shops
Value Proposition:
Enables DIY repairs, saving money on service costs
Completeness:
100% complete and intact, no missing/corrupt pages
Accessibility:
Instant download, available on multiple devices
Usability:
Designed to help users find trouble and understand repairs without needing external service.
Maintenance Procedures:
Planned Maintenance, Servicing, Technical Maintenance
Repair Procedures:
Assembly, Disassembly, Troubleshooting, Diagnosing
Type:
Service Repair Manual
Viewing Requirements:
Adobe PDF Reader
Compatibility:
Windows, Mac, Linux, iOS, Android
Download Type:
Instant Download
Payment Options:
All Major Credit/Debit Cards, PayPal
Powertrain:
Engine, Fuel System, Transaxle
Chassis:
Brakes and Inching System, Steering System, Wheels and Tires, Counterweight and Chassis
Auxiliary Systems:
Electrical System, Hydraulic System
Lifting Mechanism:
Uprights
General Information:
Includes a 'General Information' section providing foundational data.
Specifications:
Includes a dedicated 'Specifications' section for detailed technical data.
Diagnostics:
Troubleshooting procedures, Diagnosing faults
Servicing:
Routine servicing, Technical maintenance
Repair:
Assembly, Disassembly, Rebuild procedures
Index:
Includes an 'Index' for easy navigation and information retrieval.
Level Of Detail:
Deep information on maintenance, assembly, disassembly, and servicing
Illustration Quality:
Actual real photo illustrations and schemes
Diagrams:
Includes diagrams for step-by-step repair guidance.
Schemes:
Includes electrical and hydraulic schemes for troubleshooting and repair.
Searchability:
Searchable text
Printability:
Printable pages
Zoom Capability:
PDF format allows zooming for detailed viewing of illustrations and text.
Binding:
Digital Download (printable)
Paper Quality:
Not Applicable (Digital)
Engine Type:
Information not explicitly detailed for specific engine variants within the provided product data; manual covers multiple models likely with different engine options.
Horsepower Range:
Information not explicitly detailed for specific engine variants; manual covers models with varying capacities.
Fuel Delivery:
Manual covers Fuel System maintenance, diagnostics, and repair.
Carburetor Injection:
Manual covers Fuel System, implying detailed information on fuel delivery, including potential carburetor or injection system specifics relevant to the covered models.
Transmission Type:
Manual covers Transaxle system, implying various transmission types dependent on specific forklift model and configuration.
Gear Selection:
Transaxle system coverage would include operation and maintenance of gear selection mechanisms.
Transmission Features:
Manual provides details on transaxle assembly, disassembly, and repair.
Lift Capacity Range:
Models range from 1700 lbs (e.g., GCS/DCS 17) to 3000 lbs (e.g., GCX/GPX 30), with intermediate capacities of 2000, 2200, 2500, and 2700 lbs.
Tire Type:
Covers both Cushion Tire and Pneumatic Tire models, with specific models listed under each category.
Counterweight:
Manual includes 'Counterweight and Chassis' section for service and specifications.
Safety Compliance:
Manual likely covers safety standards relevant to forklift operation and maintenance.
Braking System:
Detailed coverage of 'Brakes and Inching System', essential for operational safety.
Operator Compartment:
While not explicitly stated as 'passive features', sections on chassis and uprights are critical for structural integrity and operator protection.
Instrument Panel:
Manual covers Electrical System, which would include instrument panel functions and diagnostics.
Inching System:
Detailed coverage of 'Brakes and Inching System' provides insights into operational control features.
Diagnostic Ports:
Electrical system coverage likely includes diagnostic port locations and usage.
Planned Maintenance Schedule:
Comprehensive 'Planned Maintenance' section provides detailed service intervals for various components.
Hydraulic Fluid:
Manual covers Hydraulic System, expected to include fluid specifications and change intervals.
Engine Oil:
Manual covers Engine and Fuel System, likely detailing oil specifications and change intervals.
Transmission Fluid:
Manual covers Transaxle, expected to include fluid type and capacity.
Brake Fluid:
Manual covers Brakes and Inching System, which would necessitate brake fluid specifications.
Common Faults:
The 'Troubleshooting' and 'Diagnosing' sections implicitly address common issues and their resolutions.
Diagnostic Approach:
Focuses on enabling users to diagnose issues themselves through comprehensive information.
Manufacturer:
Clark is a pioneering and historically significant manufacturer of forklifts.
Series Development:
The manual covers a range of series (MB, GX, GCX, GPX, GCS, GPS, MC, WC, I, GX-C, GPX-C), indicating a broad product line evolution over time.