Electrical System:
Wiring diagrams, schematics, switches, sensors, instrument panel, electric motors (drive, pump), contactors, motor controls (ZAPI programming)
Powertrain:
Drive axle (specifications, fluid, troubleshooting, removal, installation, overhaul)
Chassis And Suspension:
Wheels and tires (specifications, mounting, maintenance), brake system (specifications, fluid, pedal, master cylinder, caliper, parking brake, overhaul), steer system (specifications, troubleshooting, column, relief pressure, gear, steer axle, steer cylinder, wheel bearing)
Hydraulic System:
Main hydraulic system (specifications, fluids, filters, troubleshooting, pressure checks, removal, overhaul), hydraulic system schematic, main hydraulic control valve (removal, overhaul), tilt cylinders (specifications, checks, adjustments, removal, installation, overhaul)
Operator Compartment And Structure:
Uprights (specifications, troubleshooting, inspection, roller clearance, cylinder, chain inspection, carriage, fork, upright removal/installation), counterweight (specifications, removal, installation), overhead guard, floor plate, seat, seat deck
General Specs:
Nameplate and Decals, General Specifications, Hydraulic Fitting Tightening Procedure.
Steer Axle Epx:
Steering Axle Wheel Bearing Maintenance and Adjustment (EPX), Steering Axle Removal and Replacement (EPX).
Steer Cylinder Epx:
Steer Cylinder Removal and Replacement (EPX), Steering Gear Overhaul(EPX), Steer Cylinder Overhaul (EPX).
Maintenance:
Periodic service, maintenance schedules, planned maintenance program, PM inspection form, battery service, wheels & tires mounting and maintenance
Diagnostics And Troubleshooting:
Electrical service tips, motor controls troubleshooting, drive axle troubleshooting, steering system troubleshooting, hydraulic system troubleshooting, upright troubleshooting, brake system troubleshooting
Repair And Overhaul:
Drive motors overhaul, pump motor overhaul, contactors service, drive axle removal, installation, and overhaul, brake pedal/master cylinder removal/replacement/adjustment, brake caliper removal/replacement, parking brake removal/replacement/adjustment, brake overhaul, steering system component removal/replacement, steering gear overhaul, steer axle service, steer cylinder overhaul, upright cylinder overhaul/replacement, upright chain adjustment/replacement, fork and carriage removal/replacement, upright removal/replacement, counterweight removal/installation
Safety Procedures:
Safe maintenance practices, lifting, jacking, blocking, and towing procedures.
Upright Maintenance:
Upright Inspection, Upright Chain Inspection, Adjustment and Replacement, Carriage and Upright Roller Clearance Checks and Shim Adjustment.
Depth:
Comprehensive, step-by-step operations for repair, diagnostics, servicing, technical maintenance, and troubleshooting. Includes specs, diagrams, and photo illustrations.
Illustrations:
Actual real photo illustrations and schemes included.
Illustrations Type:
Diagrams, schemes, and actual photographic illustrations.