Clark TMX12 TMX13 TMX15s TMX15 TMX17 TMX18 TMX20 TMX20x TMX25 Forklift Service Repair Manual

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类型: Forklift

斯库: 98494

标签: Clark Forklift Forklifts Material Handling TMX Models TMX12 TMX13 TMX15 TMX15s TMX17 TMX18 TMX20 TMX20x TMX25

产品多属性

Description

The Clark TMX Series Forklift Trucks represent a robust line of industrial equipment designed for efficient material handling. Known for their reliability and engineering quality, these electric forklifts are built to meet the demands of various operational environments. This manual covers a comprehensive range of TMX models, including the TMX12, TMX13, TMX15s, TMX15, TMX17, TMX18, TMX20, TMX20x, and TMX25, providing essential information for their upkeep and performance. Clark's heritage in manufacturing durable industrial machinery is evident in the TMX series, offering a practical and cost-effective solution for businesses. This comprehensive service repair manual provides factory-level information for the Clark TMX Series Forklift Trucks. It details maintenance schedules, planned maintenance programs, and covers all major systems including the electrical, drivetrain, braking, steering, hydraulic, and lift mechanisms. The manual includes detailed troubleshooting guides, diagnostic procedures, and step-by-step instructions for repairs, overhauls, and component replacements. With clear schematics, diagrams, and specifications, this 427-page English language manual empowers owners, mechanics, and technicians to effectively maintain and repair their forklifts, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Clark

Model:

TMX Series Forklift Trucks

Models Covered:

TMX12, TMX13, TMX15s, TMX15, TMX17, TMX18, TMX20, TMX20x, TMX25

Type:

Forklift Truck

Year Of Manufacture:

Not specified in product information, but manual covers multiple TMX models which may span various production years. Specific year coverage would need to be confirmed by the manual's internal documentation.

Codes

Product Name:

Clark TMX12 TMX13 TMX15s TMX15 TMX17 TMX18 TMX20 TMX20x TMX25 Forklift Trucks Service Repair Manual

👋 Introduction

Market Position

Value Proposition:

This manual empowers users to perform repairs and maintenance themselves, saving time and money compared to professional servicing.

Competitive Analysis

Completeness:

Offers original factory information, ensuring accuracy and comprehensiveness for all listed TMX models.

Key Features

Content Highlight:

Includes detailed schematics, troubleshooting guides, and step-by-step repair instructions for all major vehicle systems.

Delivery Method:

Instant download facilitates immediate access to critical repair information.

Manual Type Description

Original Factory Manual:

This is an Original Factory Service Repair Manual, providing authentic and accurate technical data.

📋 Manual Details

Coverage Areas

Scope:

Comprehensive service and repair information for the specified Clark TMX series forklift trucks.

Page Count

Total Pages:

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

File Format:

Compatibility:

All Versions of Windows & Mac, APP ISO, iPhone, iPad, Android etc.

📖 Manual Coverage

Systems Covered

Electrical System:

Wiring, Switches, Instruments, Schematics, Electric Circuit Diagrams, General Electrical Service Tips, Wiring and Cables, Switches and Sensors, Instrument Panel.

Drivetrain:

Drive Axle Specifications and Description, Fluid Check and Change, Troubleshooting, Removal and Installation, Overhaul.

Braking System:

Brake Specifications, Fluid Check, Fill, and Bleed, Pedal and Master Cylinder Removal/Replacement/Adjustment, Caliper Removal/Replacement, Parking Brake Removal/Replacement/Adjustment, Brake Overhaul.

Steering System:

Steering System Specifications and Description, Troubleshooting, Steering Column and Component Removal/Replacement, Relief Pressure Check and Adjustment, Steering Gear Overhaul, Steer Axle Service, Steer Cylinder Overhaul.

Hydraulic System:

Main Hydraulic System Specifications and Description, Fluids and Filters, Troubleshooting, Pressure Checks and Adjustments, Removal and Overhaul, Hydraulic System Schematic, Main Hydraulic Control Valve Removal and Overhaul.

Lift Mechanism:

Uprights Specifications and Description, Troubleshooting, Inspection, Carriage and Upright Roller Clearance Checks and Shim Adjustment, Cylinder Removal, Shimming, Overhaul and Replacement, Upright Chain Inspection, Adjustment and Replacement, Fork and Carriage Removal and Replacement, Upright Removal and Replacement.

Power Unit:

Electric Motors, Motor Specifications and Descriptions, Drive Motors Overhaul, Pump Motor Overhaul, Contactors, Motor Controls Description, Programming & Adjustments Using ZAPI Handset, Control Troubleshooting, TMX Factory Control Settings.

Chassis And Body:

Counterweight Specifications and Description, Counterweight Removal and Installation, Overhead Guard Removal and Installation, Floor Plate, Seat, and Seat Deck Removal and Installation.

Wheels Tires:

Wheels & Tires Specifications and Description, Wheels & Tires Mounting and Maintenance.

Battery Service:

Dedicated section for Battery Service.

Tilt Cylinders:

Tilt Cylinder Specifications and Description, Checks and Adjustments, Removal and Installation, Overhaul.

Procedures Included

Safety Procedures:

Safety Guidelines, Lifting, Jacking, and Blocking the Truck, Towing.

Maintenance Procedures:

Maintenance Schedules, Planned Maintenance Program, PM Inspection Form, Periodic Service.

Repair Procedures:

Detailed step-by-step instructions for repair and maintenance of all covered systems.

Diagnostic Procedures:

Troubleshooting guides for various systems, including drive axle, steering, hydraulics, and controls.

Installation Adjustment:

Instructions for installation and adjustment of components and systems.

Assembly Disassembly:

Comprehensive assembly and disassembly instructions for major components.

Specifications Charts:

Includes technical specifications, charts, and diagrams for all covered systems.

Technical Depth

Depth:

Factory-level repair and overhaul procedures, covering everything from basic maintenance to complex component rebuilds.

Illustrations:

Includes illustrations, detailed schematics, and diagrams to aid understanding.

Diagnostics:

Specific guidance on diagnostics and troubleshooting for electrical and mechanical issues.

📊 Manual Specifications

File Format

PDF Features:

Printable without restrictions, searchable text, bookmarks, crosslinks for easy navigation, viewable and zoomable on any device.

Digital Features:

Searchable text, bookmarks, and crosslinks enhance usability for quick information retrieval.

Print Quality

Printability:

Fully printable, allowing users to print specific pages or the entire manual.

Binding Type

Binding:

Digital Download (PDF)

Paper Type

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Electric (Based on model series and common forklift configurations, specific motor details are within the manual).

Performance

Performance Details:

Manual contains specifications related to electric motor performance and control parameters.

Fuel System

Fuel Type:

Electric Power (Battery Operated).

🔧 Transmission

Standard

Transmission Type:

Electric Drive System (Specific transmission details integrated with drive axle and motor components as per manual sections).

Optional

Optional Features:

N/A (Focus is on factory specifications).

Features

Control System:

Features ZAPI handset for programming and adjustments, detailed in the manual.

📐 Dimensions

Exterior

Dimensional Data:

General Specifications section and Nameplate/Decals will contain specific model dimensions and weight ratings not detailed in product description.

Weights

Weight Information:

Covered under General Specifications and Nameplate information within the manual.

🛡️ Safety Features

Ratings

Safety Guidelines:

Dedicated section on Safety including Lifting, Jacking, Blocking, and Towing procedures.

Active Features

Operational Safety:

Emphasis on safe operating procedures throughout the manual.

Passive Features

Component Safety:

Manual covers safe handling and maintenance of all components, including hydraulic and electrical systems.

💡 Technology Features

Infotainment

Infotainment Systems:

N/A (This is a heavy industrial equipment manual, not passenger vehicle technology).

Driver Assistance

Assistance Features:

N/A (Focus on operational mechanics and diagnostics, not driver-assist systems).

Connectivity

Control Technology:

Covers advanced control systems including programming and adjustments via ZAPI handset.

Diagnostics Tools

Zapi Handset Usage:

Detailed instructions for using the ZAPI Handset for diagnostics and adjustments are included.

🔧 Maintenance

Service Intervals

Maintenance Scheduling:

Includes detailed Maintenance Schedules and a Planned Maintenance Program.

Fluid Specifications

Hydraulic Fluids:

Covers Fluids and Filters for the hydraulic system. Specific fluid types and capacities are detailed within.

Drive Axle Fluid:

Provides specifications for Drive Axle Fluid Check and Change.

Brake Fluid:

Details Brake System Fluid Check, Fill, and Bleed Specifications.

General Tightening Procedures:

Includes specific procedures like Hydraulic Fitting Tightening Procedure.

Known Issues

Troubleshooting Coverage:

Extensive troubleshooting sections are provided for drive axle, steering, hydraulics, and electrical systems, addressing common issues.

Preventive Maintenance

Pm Program:

Details a Planned Maintenance Program and includes a PM Inspection Form for systematic checks.

📚 Vehicle History

Brand Heritage

Manufacturer Heritage:

Clark is a well-established manufacturer with a long history in forklift production, known for robust industrial equipment.

Model Evolution

Tmx Series Context:

The TMX series represents a line of electric forklifts designed for various material handling applications, with this manual detailing specific operational and maintenance aspects across multiple capacity models.