Engine Mechanical:
305ci, 327ci, 350ci, 396ci, 427ci, 454ci engine overhaul, troubleshooting, and diagnostics
Fuel System:
Carburetor (Quadrajet, Edelbrock), fuel injection (if applicable for specific engines/options), fuel pump, lines, and tank service
Ignition System:
Distributor, ignition coil, spark plugs, wiring, timing adjustment
Cooling System:
Radiator, fan, water pump, thermostat, hoses, coolant specifications
Exhaust System:
Manifolds, pipes, catalytic converter (if equipped), muffler service
Transmission Manual:
Four-speed manual transmission (e.g., Muncie M20/M21) overhaul, adjustments, fluid specifications
Transmission Automatic:
Turbo Hydra-Matic 350 (TH350), Turbo Hydra-Matic 400 (TH400) overhaul, diagnostics, fluid specifications, linkages
Drivetrain:
Driveshaft, universal joints, rear axle (differential) service, lubrication
Suspension Front:
Independent front suspension, ball joints, control arms, coil springs, shock absorbers, sway bar, steering linkage
Suspension Rear:
Independent rear suspension, trailing arms, transverse leaf spring, shock absorbers, half-shafts
Steering System:
Power steering pump, steering gear, steering column, tilt wheel mechanism (if equipped)
Brake System:
Front and rear disc brakes, hydraulic system, master cylinder, brake lines, calipers, pads, rotors, parking brake
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting system, gauges, accessories
Body And Frame:
Frame inspection, body panel repair, doors, hood, T-tops, glass, weatherstripping
Interior Trim:
Seat removal and repair, dashboard, console, door panels, carpeting
HVAC System:
Heating, ventilation, air conditioning (A/C) system service, components, refrigerant handling (if applicable)
Diagnostics Troubleshooting:
Systematic diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation (if applicable)
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, battery maintenance
Engine Repair:
Complete engine rebuild procedures, component replacement (pistons, rings, bearings, valves, camshaft), cylinder head service
Transmission Repair:
Complete transmission overhaul for both manual and automatic transmissions, clutch service, torque converter replacement
Suspension And Steering Repair:
Ball joint replacement, control arm bushings, tie rod ends, steering box adjustment, power steering pump replacement
Brake System Repair:
Brake pad and rotor replacement, caliper service, brake line bleeding, master cylinder replacement, parking brake adjustment
Electrical System Repair:
Wiring harness repair, starter and alternator testing/replacement, lighting system diagnostics, gauge cluster repair
Body And Trim Repair:
Body panel alignment, rust repair techniques, door and window mechanism adjustment, T-top seal replacement
HVAC Service:
A/C system charging, leak detection, compressor replacement, heater core service
Torque Specifications:
Precise torque values for all critical fasteners across all major components
Diagnostic Charts:
Flowcharts and charts for diagnosing common problems
Depth:
Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including detailed troubleshooting
Detail Level:
Detailed step-by-step instructions with accompanying diagrams and illustrations
Diagnostic Approach:
Emphasizes a systematic, diagnostic approach to problem-solving
Oil Change Interval:
Every 3,000 miles or 3 months, whichever comes first.
Transmission Fluid Change:
Automatic: Every 24,000 miles or 24 months. Manual: Inspect annually, change as needed.
Coolant Change Interval:
Every 24,000 miles or 24 months.
Engine Oil Specification:
API SF, viscosity SAE 10W-30 or 10W-40 for general use; SAE 5W-30 for cold climates. Check manual for specific engine recommendations.
Brake Fluid:
DOT 3 or DOT 4 (glycol-based).
Power Steering Fluid:
Dexron II or equivalent.
Common Corrosion Areas:
Rocker panels, front/rear valances, wheel wells, chassis frame rails due to age and exposure.
Electrical Gremlins:
Aging wiring harnesses, switches, and grounds can lead to intermittent electrical issues.
Suspension Wear:
Ball joints, bushings, and tie rod ends are prone to wear, affecting handling and tire wear.
Carburetor Adjustment:
Rochester Quadrajets require periodic adjustment and rebuild due to wear and gumming.
T Top Leaks:
Original T-top seals can deteriorate, leading to water intrusion.
