Engine Mechanical:
Complete overhaul and repair procedures for the 327 V8 engine, including disassembly, inspection, assembly, cylinder head service, valve train, crankshaft, connecting rods, pistons, lubrication system, cooling system.
Fuel System:
Carburetor service (e.g., Rochester Quadrajet, Holley variants), fuel pump, fuel lines, fuel tank, emissions control systems (if applicable for late 1964).
Ignition System:
Distributor service, coil, spark plugs, ignition wires, timing adjustments.
Transmission Manual:
Service and overhaul for the Muncie 4-speed manual transmission, including clutch, gearsets, synchronizers, shift linkage.
Transmission Automatic:
Service and overhaul for the Powerglide 2-speed automatic transmission, including torque converter, valve body, clutch packs, seals.
Drivetrain:
Rear axle assembly (e.g., Dana 44), driveshaft, universal joints, half-shafts, CV joints (if applicable).
Suspension:
Front independent suspension (upper and lower control arms, ball joints, tie rods, steering knuckle), rear multi-link suspension, springs, shock absorbers.
Steering:
Steering box ( Saginaw or Bendix), steering linkage, power steering system (if equipped), column.
Brakes:
Front disc brakes (calipers, rotors, pads), rear drum brakes (wheel cylinders, shoes, drums), brake master cylinder, brake lines, parking brake system.
Electrical System:
Wiring diagrams, charging system (generator, voltage regulator), starting system (starter motor, solenoid), lighting system, gauges, dashboard instrumentation, radio, power windows (if equipped).
Body And Chassis:
Body construction, frame, doors, hood, trunk lid, interior trim, glass, weatherstripping, convertible top mechanism.
Heating And Air Conditioning:
Heater core, blower motor, ducting, controls (AC system often optional and less common for 1964, but heater service is standard).
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, lubrication points, spark plug replacement, tune-ups.
Troubleshooting:
Diagnostic charts and procedures for common problems across all systems, symptoms and potential causes.
Major Repairs:
Engine rebuilds, transmission overhauls, differential service, suspension and brake component replacement, electrical component repair.
Component Disassembly Assembly:
Detailed step-by-step instructions for removing, inspecting, repairing, and reinstalling all major vehicle components.
Adjustments:
Carburetor adjustments, ignition timing, carburetor linkage, parking brake adjustment, clutch adjustment.
Specification Settings:
Torque specifications for fasteners, engine clearances, ignition timing settings, valve lash (if applicable).
Depth:
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission rebuilds, including diagnostics and component-level repair. Suitable for professional mechanics and experienced enthusiasts.
Displacement:
327 cubic inches (5.4 Liters)
Bore X Stroke:
4.00 in x 3.25 in
Compression Ratio:
10.5:1 (for L76/L84 variants)
Horsepower:
250 hp (standard), 300 hp (optional - Power Pack), 365 hp (optional - L76), 375 hp (optional - L84 fuel-injected)
Torque:
Varies by horsepower rating (e.g., L76 ~350 lb-ft)
Carburetion:
Rochester 4-barrel carburetor (e.g., 275hp/300hp), potentially Holley for higher output models. L84 utilized Rochester Ramjet fuel injection.
Fuel Type:
Premium Unleaded Gasoline (historically, leaded premium)
Oil Capacity:
5 Quarts (with filter), SAE 10W-30 or 10W-40 recommended depending on ambient temperature (consult manual for precise recommendations)
Coolant Capacity:
Approximately 15-17 Quarts (depending on heater options), 50/50 Ethylene Glycol/Water mixture.
Type:
Muncie 4-speed manual (SM465, M20, M21, M22 variations exist)
Type:
Powerglide 2-speed automatic
Manual Clutch:
Single dry plate
Automatic Torque Converter:
Stall speed dependent on engine/gear ratio pairing.
Manual Transmission Fluid:
GL-4 Gear Oil (e.g., SAE 80W-90, specific viscosity may vary based on ambient temperature. Check manual for exact GL rating and viscosity.)
Automatic Transmission Fluid:
Dexron II or equivalent (GM Specification 1050013)
Oil Change Interval:
Every 3,000 miles or 6 months, whichever comes first (typical for the era; modern synthetic oils may extend this). Consult manual for precise recommendation.
Tune Up Interval:
Every 12,000-15,000 miles, including spark plug replacement, ignition timing adjustment, and carburetor adjustment.
Transmission Fluid Change:
Every 24,000 miles or 24 months for automatic; manual transmission fluid typically inspected and changed as needed or at major service intervals.
Engine Oil Type:
API Service SG or higher equivalent for classic engines (historically SAE 30 or 10W-30; consult manual for specific viscosity and ZDDP content recommendations for flat-tappet camshafts).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water.
Common Wear Items:
Ball joints, tie rod ends, universal joints, U-joint straps, clutch components, radiator hoses, heater core, power steering seals, carburetor gaskets.
Fiberglass Body Concerns:
Stress cracks in fiberglass (especially around bonding seams), delamination, water intrusion through seals, gelcoat fading/cracking.
Electrical System Reliability:
Aging wiring harnesses, failing voltage regulators, generator brushes, dashboard indicator lights, and gauge accuracy can be issues.
Frame And Chassis Corrosion:
While the body is fiberglass, the underlying frame and chassis components are steel and susceptible to rust and corrosion, particularly in humid or road-salt environments.