Engine Mechanical:
Engine assembly, disassembly, rebuild procedures, component identification, lubrication, cooling system, intake and exhaust systems
Fuel System:
Fuel delivery, carburetor (likely Rochester Quadrajet or Holley variations), fuel tank, lines, and pump
Ignition System:
Distributor, ignition coil, spark plugs, wiring, timing adjustments
Transmission Manual:
Muncie M21 4-speed manual transmission overhaul, clutch operation, and linkage
Transmission Automatic:
Turbo Hydra-Matic (THM) 350 or 400 transmission overhaul, torque converter, cooling lines, and linkages
Drivetrain:
Rear axle assembly, differential, driveshaft, U-joints, half-shafts, CV joints (if applicable to IRS)
Suspension:
Front independent suspension (A-arms, ball joints, bushings, shocks), rear transverse leaf spring suspension, control arms, alignment specifications
Steering:
Power steering system, steering box, tie rods, steering column, steering wheel removal and installation
Brakes:
Front disc brakes, rear disc brakes, master cylinder, brake lines, calipers, parking brake system, hydraulic system bleeding
Electrical System:
Battery, charging system (alternator, voltage regulator), starting system (starter motor), lighting (headlights, taillights, interior), ignition switch, fuses, circuit breakers
Dashboard Instruments:
Gauges, speedometer, tachometer, warning lights, instrument cluster removal and repair
Body And Frame:
Chassis construction, body panel removal and installation, door mechanisms, window regulators, hood and trunk latches, weatherstripping
HVAC:
Heating system, ventilation, air conditioning (if factory-equipped), blower motor, ductwork, controls
Interior Trim:
Seat removal and installation, dashboard trim, console, carpeting, door panels
Wheels And Tires:
Tire pressure recommendations, wheel mounting, lug nut torque specifications
Routine Maintenance:
Oil changes, filter replacements, tune-ups, fluid level checks, lubrication points
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common problems, fault codes (if applicable), wiring diagrams for electrical diagnostics
Component Overhaul:
Complete disassembly, inspection, repair, and reassembly of major components like engines, transmissions, and differentials
Adjustment Procedures:
Carburetor adjustments, ignition timing, valve lash settings (if applicable), clutch adjustment, brake adjustments
Repair And Replacement:
Detailed instructions for replacing worn or damaged parts across all vehicle systems
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle circuits
Torque Specifications:
Torque values for all critical fasteners throughout the vehicle
Special Tool Identification:
Identification of specialized tools required for specific repair procedures
Depth Of Coverage:
Comprehensive professional-level repair and maintenance coverage, suitable for experienced DIY mechanics and professional technicians
Diagnostic Capabilities:
Advanced diagnostic routines and troubleshooting trees for identifying complex issues
Rebuild Procedures:
Detailed instructions for complete engine, transmission, and differential rebuilds, including clearances and specifications
Oil Change Interval:
Every 3,000 miles or 3 months, whichever comes first (typical recommendation for the era).
Tune Up Interval:
Every 12,000-24,000 miles or as needed based on performance.
Transmission Fluid Change:
Every 24,000 miles or 24 months for automatic transmissions; manual transmission fluid inspected at similar intervals.
Engine Oil Type:
SAE 10W-30 or SAE 10W-40 API SF service classification (check manual for exact recommendation based on climate).
Coolant Type:
50/50 mixture of ethylene glycol antifreeze and water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Power Steering Fluid:
Dexron II ATF or GM Power Steering Fluid.
Carburetor Issues:
Rochester Quadrajets can be prone to float issues, vacuum leaks, and accelerator pump wear, leading to rough idling or poor acceleration.
Ignition System Wear:
Points, condenser, and spark plug wires in the older ignition systems require regular inspection and replacement.
Exhaust Manifold Cracks:
Some small-block Chevy V8s of this era could develop cracks in the exhaust manifolds, causing exhaust leaks.
Fiberglass Body Cracks:
Fiberglass body panels can develop stress cracks over time, particularly around mounting points or impact areas.
Fiber Optic Headlight Illumination:
Some models used fiber optics for interior illumination which can degrade over time.