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Corvette 350 396 1971 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Year: 1971 Engine Variants Covered: 350 cubic inch, 396 cubic inch Codes Chassis Code: C3 👋 Introduction Market Position Positioning: The 1971...
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Corvette 350 396 1971 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Corvette
Year:
1971
Engine Variants Covered:
350 cubic inch, 396 cubic inch
Codes
Chassis Code:
C3
👋 Introduction
Market Position
Positioning:
The 1971 Corvette represented a peak in performance and luxury for American sports cars, a direct competitor to European exotics of the era.
Competitive Analysis
Competitors:
Primary competitors included the Jaguar E-Type, Porsche 911, and various high-performance muscle cars from domestic rivals.
Key Features
Features:
Iconic C3 design, powerful V8 engine options, advanced (for its time) independent rear suspension, optional removable T-tops, focus on driver engagement.
📋 Manual Details
Coverage Areas
Coverage:
All Models, All Engines, All Trim, All Transmissions
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, typical for workshop manuals of this era is 500-1000+ pages)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
350 cu in (5.7L) V8, 396 cu in (6.5L) V8: disassembly, assembly, inspection, adjustment, diagnosis, repair.
Fuel System:
Carburetor (Holley/Quadrajet), fuel pump, fuel lines, fuel tank, emission controls (if applicable).
Cooling System:
Radiator, fan, water pump, thermostat, hoses, coolant.
Ignition System:
Distributor, ignition coil, spark plugs, wiring, timing.
Exhaust System:
Exhaust manifolds, pipes, mufflers, catalytic converter (if applicable).
Transmission:
Manual (Muncie M20, M21, M22) and Automatic (Turbo Hydra-Matic 400): overhaul, adjustments, diagnosis, fluid specifications.
Drivetrain:
Clutch (manual), driveshaft, U-joints, rear axle differential: service and repair.
Suspension:
Front independent suspension (upper/lower control arms, ball joints, bushings, springs), rear independent suspension (trailing arms, half shafts, universal joints, differential carrier), shock absorbers, steering knuckles.
Steering:
Steering gearbox (power or manual), steering column, tie rods, linkage, steering wheel.
Brakes:
Front disc brakes, rear disc brakes: caliper service, rotor replacement, brake fluid, master cylinder, power brake booster, parking brake.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), instrumentation, wipers, horn, power windows/locks (if equipped).
Body And Frame:
Chassis lubrication, frame inspection, body panel removal/installation, doors, hood, trunk lid, glass, weatherstripping, interior trim.
HVAC:
Heating system, ventilation, air conditioning (if equipped): system components, service, and recharge.
Procedures Included
Maintenance:
Oil changes, filter replacements, tune-ups, chassis lubrication, fluid checks and top-offs.
Troubleshooting:
Diagnostic charts and procedures for common problems across all systems.
Repair:
Detailed step-by-step repair instructions for all major mechanical and electrical components.
Overhaul:
Complete engine and transmission overhaul procedures with specifications.
Adjustment:
Carburetor, ignition timing, clutch, brakes, suspension alignment.
Diagnostics:
Electrical system diagnostics, engine performance diagnostics, drivability issues.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine/transmission rebuilds and advanced troubleshooting.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, likely with searchable text for ease of use.
Print Quality
Printability:
Printable pages for workshop use.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Base Engine:
350 cu in (5.7L) Small-Block V8
Base Engine Power:
270 horsepower (net) at 4800 RPM (L48)
Base Engine Torque:
360 lb-ft (net) at 3200 RPM (L48)
Optional Engine
Optional Engine 1:
350 cu in (5.7L) Small-Block V8 (High Compression)
Optional Engine 1 Power:
300 horsepower (net) at 5000 RPM (L48 - High Comp)
Optional Engine 1 Torque:
380 lb-ft (net) at 3400 RPM (L48 - High Comp)
Optional Engine 2:
396 cu in (6.5L) Big-Block V8
Optional Engine 2 Power:
325 horsepower (net) at 4800 RPM (L36)
Optional Engine 2 Torque:
400 lb-ft (net) at 3200 RPM (L36)
Optional Engine 3:
454 cu in (7.4L) Big-Block V8 (LS5)
Optional Engine 3 Power:
365 horsepower (net) at 4800 RPM (LS5)
Optional Engine 3 Torque:
490 lb-ft (net) at 3600 RPM (LS5)
Performance
Compression Ratio Base:
8.5:1 (L48)
Compression Ratio High Hp 350:
10.25:1 (L48 High Comp)
Compression Ratio 396:
10.25:1 (L36)
Compression Ratio 454:
8.5:1 (LS5)
Fuel System
Carburetor Base:
Rochester Quadrajet 4-barrel (L48)
Carburetor High Hp 350:
Rochester Quadrajet 4-barrel (L48 High Comp)
Carburetor 396:
Holley 4-barrel (L36)
Carburetor 454:
Holley 4-barrel (LS5)
Fuel Type:
Unleaded gasoline (introduction of unleaded fuel standards began around this time)
🔧 Transmission
Standard
Transmission Standard:
3-speed Manual (Muncie M20) for 350, 396 engines. 4-speed Manual (Muncie M21, M22) often optional or standard on performance models.
Optional
Transmission Optional:
Turbo Hydra-Matic 400 (3-speed Automatic)
Features
Manual Gear Ratios:
Varies by Muncie model (e.g., M20, M21, M22). Specific ratios detailed in manual.
Automatic Transmission Features:
Torque converter, hydraulic control, typically 3 forward gears and 1 reverse.
Fluid Specifications
Manual Transmission Fluid:
GL-4 gear oil, SAE 75W-90 or SAE 80W-90 (specific viscosity may vary by manufacturer and temperature).
Automatic Transmission Fluid:
Dexron III (or equivalent specification for that era)
📐 Dimensions
Exterior
Wheelbase:
98.0 inches (2489 mm)
Overall Length:
175.1 inches (4448 mm)
Overall Width:
69.1 inches (1755 mm)
Overall Height:
47.9 inches (1217 mm) (Coupe); 46.7 inches (1186 mm) (Convertible)
Weights
Curb Weight Approx:
3,300 - 3,600 lbs (1497 - 1633 kg) depending on engine and options.
Gross Vehicle Weight Rating:
Approx. 4,000 lbs (1814 kg)
Cargo
Cargo Volume:
Limited, primarily in rear compartment behind seats and trunk. Specific cubic footage not readily available but typically around 10-15 cu ft.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Modern crash testing standards were not in place for this era.)
Active Features
Active Safety:
Power assisted disc brakes (front and rear), excellent weight distribution for handling.
Passive Features
Passive Safety:
Three-point seat belts (standard on later 1971 models), reinforced chassis, energy-absorbing steering column.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio, optional AM/FM stereo or 8-track tape player. Emphasis was on driving experience over complex electronics.
Driver Assistance
Driver Assistance Features:
Power steering, power brakes were common options that aided the driving experience.
Connectivity
Connectivity Features:
None (This era predates widespread automotive connectivity systems).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 6 months, whichever comes first. (Recommended modern practice for classic cars).
Tune Up Interval:
Typically every 12,000-24,000 miles, including spark plug replacement, timing adjustment, and carburetor tuning.
Transmission Fluid Change:
Every 24,000-36,000 miles or 24 months.
Chassis Lubrication:
Every 1,000 miles or before long trips.
Fluid Specifications
Engine Oil Type:
SAE 10W-30 or SAE 10W-40 recommended for most conditions. Check manual for specific viscosity based on climate.
Engine Oil Capacity:
5 Quarts (4.7 Liters) with filter for 350/396 engines. 6 Quarts (5.7 Liters) with filter for 454 engine.
Coolant Type:
Permanent type antifreeze (ethylene glycol based) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 (or DOT 4) glycol-based brake fluid.
Known Issues
Common Issues:
Carburetor tuning/adjustment, vacuum leaks, aging rubber components (hoses, bushings), differential pinion seal leaks, alternator output issues, transistor ignition module failures (if equipped).
Restoration Considerations:
Wiring harness condition, fiber optic lamp monitoring system failures, potential frame rust in certain climates.
📚 Vehicle History
Brand Heritage
Heritage:
Chevrolet has a long history of performance vehicles, with the Corvette being its flagship sports car since 1953, establishing it as America's sports car.
Model Evolution
Generation:
C3 (Third Generation Corvette), produced from 1968 to 1982. The 1971 model year saw refinements in engine offerings and emissions controls.
Production
Production Years:
Corvette C3: 1968-1982. 1971 Specifics: A transition year towards stricter emissions, with a shift to lower compression ratios for some engines to accommodate unleaded fuel regulations.
Manufacturing Location:
St. Louis, Missouri, USA
🏆 Awards & Recognition
Recognitions
Historical Recognition:
Consistently ranked as a desirable classic American sports car, featured in numerous automotive publications and collector events.
Ratings
Performance Ratings:
Praised for its powerful V8 engines and handling capabilities compared to contemporary domestic vehicles.
Certifications
Certifications:
N/A (Industry certifications for automotive manuals are a modern concept).
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