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Corvette 350 1977 Workshop Repair Service Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Year: 1977 Engine Variant Specified: 350 Codes Vin Digit 2: Z Vin Digit 3: 1 👋 Introduction Market Position Target Audience: Enthusiasts,...
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Corvette 350 1977 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Corvette
Year:
1977
Engine Variant Specified:
350
Codes
Vin Digit 2:
Z
Vin Digit 3:
1
👋 Introduction
Market Position
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops specializing in classic Corvettes.
Competitive Analysis
Value Proposition:
Provides essential, often hard-to-find, technical data for maintaining and repairing the iconic 1977 Corvette, enabling cost-effective ownership and restoration.
Key Features
Content Highlight:
Comprehensive coverage of all major systems, detailed diagrams, troubleshooting guides, and factory-recommended procedures.
📋 Manual Details
Coverage Areas
Covered Models:
All Models, All Engines, All Trim Levels, All Transmission Types
Page Count
Estimated Page Count:
Varies by specific edition, typically 800-1500 pages for a complete factory service manual
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, rebuilding, cylinder heads, crankshaft, pistons, connecting rods, camshaft, timing components, lubrication system, cooling system.
Fuel System:
Fuel pump, carburetor (e.g., Rochester Quadrajet, Edelbrock), fuel lines, fuel filter, emissions control systems (e.g., PCV, EGR).
Ignition System:
Distributor, ignition coil, spark plugs, spark plug wires, ignition timing adjustments, electronic ignition components (if applicable).
Transmission Manual:
Clutch, transmission assembly, disassembly, rebuilding, gear shift linkage, lubrication.
Transmission Automatic:
TH350 (Turbo Hydramatic 350) assembly, disassembly, rebuilding, hydraulic control systems, valve body, torque converter, cooler lines.
Drivetrain:
Driveshaft, universal joints, rear axle assembly (P-Type), differential, half-shafts, CV joints.
Suspension:
Front suspension (independent, A-arms, ball joints, coil springs), rear suspension (independent, trailing arms, transverse leaf spring), shocks, sway bars, bushings.
Steering:
Power steering system, steering column, steering linkage, tie rods, steering gear box.
Brakes:
Front disc brakes, rear disc brakes, brake calipers, brake pads, brake rotors, master cylinder, brake booster, brake lines, parking brake system.
Electrical System:
Wiring diagrams, battery, alternator, starter motor, fuses, circuit breakers, lighting system (headlights, taillights, interior lights), horn, wipers, power windows, power seats.
HVAC:
Heating system, ventilation system, air conditioning system (compressor, evaporator, condenser, refrigerant service).
Body And Frame:
Body panel removal/installation, doors, hood, trunk lid, bumpers, interior trim, glass replacement, frame inspection and repair, weatherstripping.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, tune-ups, fluid checks and top-offs, brake inspections, tire rotations.
Troubleshooting:
Diagnostic charts, symptom analysis, component testing procedures for all major systems.
Component Rebuilding:
Detailed step-by-step instructions for rebuilding engines, transmissions, carburetors, brake calipers, and other major components.
Specifications And Tolerances:
Engine torque specifications, bearing clearances, valve lash, ignition timing, wheel alignment specifications, etc.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission overhauls, including electrical diagnostics and body repair.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, ensuring clear text and diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
L48 (Standard)
Engine Type:
Overhead Valve (OHV) V8
Displacement:
350 cubic inches (5.7 Liters)
Bore X Stroke:
4.00 in x 3.48 in (101.6 mm x 88.4 mm)
Compression Ratio:
8.0:1 (L48)
Performance
Horsepower Net L48:
180 hp @ 4800 rpm
Torque Net L48:
270 lb-ft @ 2800 rpm
Optional Engine Code:
L82 (High Performance)
Horsepower Net L82:
210 hp @ 4800 rpm
Torque Net L82:
285 lb-ft @ 3200 rpm
Fuel System
Carburetor L48:
Rochester Quadrajet 4-barrel
Carburetor L82:
Holley 4-barrel (typically)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type Standard:
Turbo Hydramatic 350 (TH350) 3-speed automatic
Optional
Transmission Type Optional:
Borg-Warner T-10 4-speed manual (less common)
Features
Automatic Features:
Column or floor shifter, P-R-N-D-SL selector positions.
Manual Features:
Floor mounted shifter, overdrive gear not typically present in T-10 for this year.
📐 Dimensions
Exterior
Wheelbase:
98.0 inches (2489 mm)
Overall Length:
179.5 inches (4559 mm)
Overall Width:
69.0 inches (1753 mm)
Overall Height:
48.5 inches (1232 mm)
Front Track:
59.7 inches (1516 mm)
Rear Track:
60.4 inches (1534 mm)
Weights
Curb Weight Approx:
3400 - 3600 lbs (1542 - 1633 kg), depending on options
Gross Vehicle Weight Rating Gvwr:
Approx. 4500 lbs (2041 kg)
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Limited specific crash test ratings for this era of vehicle are publicly available in modern formats.
Active Features
Braking System:
Power assisted 4-wheel disc brakes.
Steering System:
Power steering standard, aiding maneuverability.
Passive Features
Seat Belts:
Three-point inertia-reel seat belts (front), lap belts (optional/rear).
Body Construction:
Unitized body/frame construction (Corvette pioneered this) with integrated safety cage elements.
Steering Column:
Collapsible steering column designed to absorb impact energy.
💡 Technology Features
Infotainment
Audio System:
AM/FM Radio, often with 8-track player or cassette tape adapter. Optional power antenna.
Gauges:
Analog gauges for speedometer, tachometer, fuel, oil pressure, water temperature, voltmeter. Warning lights for various systems.
Driver Assistance
Cruise Control:
Optional factory-installed cruise control system.
Tilt Telescopic Steering:
Standard feature for 1977, improving driver comfort and position.
Connectivity
Connectivity Features:
None by modern standards. Primary connectivity is for vehicle systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 6 months, whichever comes first.
Tune Up Interval:
Recommended every 12,000 - 15,000 miles (spark plugs, points/condenser if applicable, timing adjustment).
Transmission Fluid Change:
Inspect fluid condition every 15,000 miles, change as needed or every 30,000 miles. Refer to manual for specific recommendations.
Fluid Specifications
Engine Oil Type:
API SG/SH or equivalent, SAE 10W-30 or 10W-40 (check manual for ambient temperature recommendations).
Engine Oil Capacity:
5 quarts (4.7 Liters) with filter.
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water.
Automatic Transmission Fluid Type:
Dexron II (or equivalent GM specification)
Manual Transmission Fluid Type:
GL-4 Gear Oil (e.g., SAE 90)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Ball joints, tie rod ends, wheel bearings, clutch components (manual), carburetor adjustments, vacuum leaks.
Electrical Gremlins:
Corrosion on connectors, failing grounds, aging wiring harnesses can lead to intermittent electrical issues.
Fiberglass Crazing:
Surface cracking in the fiberglass body, often cosmetic, but can indicate underlying structural issues if severe.
Frame Rust:
While generally robust, early C3 frames can be susceptible to rust in certain climates, particularly around suspension mounting points and the rear differential cradle.
📚 Vehicle History
Brand Heritage
Chevrolet Heritage:
Chevrolet, a division of General Motors, has a long history of performance and innovation in American automotive manufacturing.
Model Evolution
C3 Generation:
The 1977 Corvette is part of the third generation (C3) of Corvettes, produced from 1968 to 1982.
1977 Specifics:
Marked the first year the Corvette nameplate outsold the Mustang. Introduced a revised interior with a tilt-telescopic steering column and a new dashboard layout. Also saw the removal of the side-mounted exhaust system.
Production
Production Location:
St. Louis, Missouri, USA
Production Volume 1977:
Approximately 49,213 units
🏆 Awards & Recognition
Recognitions
Collectible Status:
The 1977 Corvette is a highly sought-after classic, recognized for its iconic styling and performance capabilities for its era.
Performance Legacy:
Continues to be popular in vintage racing, car shows, and as a desirable collector car.
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