Engine Mechanical:
Engine overhaul, internal component inspection and repair, cylinder head assembly, piston and connecting rod installation, crankshaft and bearing service, oil pump and lubrication system.
Fuel System:
Carburetor (Quadrajet) specifications, adjustments, and overhaul. Fuel pump, fuel lines, and fuel tank service.
Ignition System:
Distributor service, ignition timing, spark plug specifications, coil and wiring diagnostics.
Cooling System:
Radiator, water pump, thermostat, fan, and coolant specifications. Overheating diagnosis and repair.
Exhaust System:
Exhaust manifold, pipes, mufflers, and catalytic converter (if applicable for export/specific markets) replacement and repair.
Transmission Manual:
Muncie SM465 (if applicable, though less common in Corvettes) or other contemporaneous manual transmissions; clutch service, transmission overhaul, gearshift linkage adjustment.
Transmission Automatic:
Turbo Hydramatic 350 (THM350) specifications, adjustments, overhaul procedures, and fluid service.
Drivetrain:
Driveshaft, universal joints, rear axle assembly, differential service, and half-shaft inspection.
Suspension Front:
Independent front suspension service, ball joint replacement, control arm bushings, coil spring replacement, shock absorber installation, steering knuckle service.
Suspension Rear:
Independent rear suspension service, transverse leaf spring replacement, trailing arm bushings, shock absorber installation.
Brakes:
Front and rear brake system diagnosis and repair, power brake booster service, master cylinder replacement, brake caliper and pad replacement, brake rotor service, parking brake adjustment.
Steering:
Power steering system service, steering gearbox overhaul and adjustment, tie rod end replacement, steering column service.
Electrical System:
Battery service, charging system (alternator, voltage regulator), starting system (starter motor), lighting system, ignition switch, fuses, wiring diagrams, instrument cluster service, power windows, power locks (if equipped).
Body Exterior:
Door panel removal, hood latch service, bumper alignment, exterior trim removal and installation, glass replacement.
Body Interior:
Seat removal and installation, dashboard disassembly, carpet replacement, headliner service.
HVAC:
Heater core replacement, blower motor service, air conditioning system (if equipped) component identification and basic service, ducting inspection.
Scheduled Maintenance:
Detailed service intervals for oil changes, filter replacements, fluid checks, and tune-ups.
Troubleshooting:
System-specific diagnostic charts, symptom-based troubleshooting guides for common driveability issues, electrical gremlins, and mechanical failures.
Disassembly Reassembly:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly for major vehicle systems.
Diagnostic Procedures:
Guidance on using diagnostic tools (where applicable for the era), checking for vacuum leaks, electrical circuit testing, and engine performance analysis.
Adjustment Procedures:
Precise instructions for adjusting carburetor idle speed and mixture, ignition timing, clutch pedal free play, and parking brake.
Specifications Tolerances:
Critical torque specifications, factory clearances, wear limits, and measurement procedures for all major components.
Depth:
Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission overhauls, and detailed electrical system diagnostics.
Target Audience:
Professional mechanics, experienced DIY enthusiasts, and restorers.
Oil Change Interval:
Every 3,000 miles or 6 months, whichever comes first. However, classic car best practices often suggest more frequent changes (e.g., 2,500 miles) if used for short trips or under strenuous conditions.
Tune Up Interval:
Every 12,000 miles or 12 months, including spark plug replacement, distributor cap and rotor inspection, ignition timing adjustment, and carburetor adjustment.
Transmission Fluid Change:
Automatic: Every 24,000 miles or 24 months. Manual: Check and top off as needed, change every 48,000 miles or 48 months.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Power Steering Fluid:
GM Power Steering Fluid (or Dexron II/III compatible fluid).
Carburetor Problems:
Rochester Quadrajet carburetors can be prone to leaks from the choke housing, accelerator pump diaphragm failures, and clogged idle circuits, requiring regular cleaning and adjustment.
Fiberglass Body Issues:
Fiberglass body panels can develop stress cracks, especially around stress points like wheel wells and door openings. Imperfect repairs can lead to delamination.
Electrical Gremlins:
Aging wiring harnesses, faulty grounds, and deteriorating insulation can lead to intermittent electrical problems, particularly with lighting, ignition, and accessories.
Suspension Wear:
Worn ball joints, tie rod ends, and control arm bushings are common, leading to poor steering and alignment issues.
Frame Corrosion:
While the Corvette chassis is robust, age and climate can lead to rust and corrosion, especially in areas exposed to road salt and moisture. The frame should be inspected regularly.