Corvette 454 1980 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Year: 1980 Trim Level: All Models Engine Variant: 454 Big-Block Transmission Types: All Types Codes Vin Engine Code: H (for 454 CID)...

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标签: 1980 454 Car Cars Chevrolet Corvette Misc

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Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Corvette

Year:

Trim Level:

All Models

Engine Variant:

454 Big-Block

Transmission Types:

All Types

Codes

Vin Engine Code:

H (for 454 CID)

Platform:

C3 (Third Generation)

👋 Introduction

Market Position

Vehicle Segment:

Sports Car / Personal Luxury Grand Tourer

Target Audience:

Enthusiasts, owners requiring detailed service and repair information.

Competitive Analysis

Direct Competitors:

Datsun 280Z, Porsche 911 (though in a higher price bracket), Jaguar XJ-S.

Key Features

Vehicle Legacy:

Iconic American sports car with a significant enthusiast following.

Manual Value Proposition:

Essential resource for maintaining and repairing a classic performance vehicle, crucial for preserving value and ensuring drivability.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

Full Model Coverage:

Engine Coverage:

All Engines (specifically detailing the 454)

Transmission Coverage:

All Transmission Types (Manual and Automatic)

Trim Coverage:

All Trim Levels

Page Count

Estimated Page Count:

~1000+

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, diagnosis, timing, lubrication, cooling, fuel delivery (carbureted systems).

Engine Electrical:

Ignition system, starting system, charging system, diagnostics, wiring diagrams.

Transmission:

Manual (Muncie, Saginaw) and Automatic (Turbo Hydramatic) transmission overhaul, adjustment, and troubleshooting.

Drivetrain:

Clutch, driveshaft, universal joints, rear axle assembly (differential, half-shafts).

Suspension:

Front and rear suspension components, alignment, bushings, shocks, springs.

Steering:

Power steering system, steering linkage, column, diagnosis.

Brakes:

Front disc and rear disc brake systems, hydraulic system, power assist (booster), parking brake.

Electrical System:

Complete vehicle wiring diagrams, lighting, instruments, horn, power windows, power locks.

HVAC:

Heating, ventilation, and air conditioning system (if equipped) service and repair.

Body:

Body panel removal/installation, interior trim, glass, seals, door mechanisms, bumpers.

Chassis:

Frame inspection and repair, mounting points.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, fluid checks, filter replacements, tune-ups.

Troubleshooting:

Diagnostic procedures for common and uncommon faults across all systems.

Repair:

Step-by-step repair instructions for component replacement and overhaul.

Diagnostics:

Identification of problems, fault codes (where applicable for the era), symptom-based diagnostics.

Rebuilds:

Detailed instructions for complete engine and transmission rebuilds.

Adjustments:

Carburetor adjustments, ignition timing, clutch adjustment, brake adjustments.

Specifications:

Torque specifications, clearances, fluid capacities, electrical resistances.

Technical Depth

Depth Level:

Comprehensive Professional Level

Detail Level:

Includes disassembly, assembly, overhaul procedures, and detailed troubleshooting trees.

Diagrams Illustrations:

Abundant line drawings, exploded views, and schematics.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Yes (typically OCR'd for ease of use)

Printable:

Print Quality

Digital Resolution:

High-resolution scans suitable for clear viewing and printing.

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Big-Block Chevrolet V8

Displacement Cid:

Displacement Liters:

Configuration:

Bore Stroke:

4.25 in x 4.00 in (108 mm x 101.6 mm)

Compression Ratio:

8.0:1 (typical for 1980 smog regulations)

Performance

Horsepower Gross Est:

255 hp @ 4000 rpm (approximate, net figures were lower)

Torque Gross Est:

380 lb-ft @ 2800 rpm (approximate, net figures were lower)

Fuel System

Fuel Delivery:

Rochester Quadrajet 4-barrel carburetor

Fuel Type:

Unleaded gasoline (87 octane minimum recommended)

Other

Valvetrain:

Overhead Valve (OHV), 2 valves per cylinder

Ignition System:

Electronic Ignition (High Energy Ignition - HEI)

🔧 Transmission

Standard

Transmission Type Std:

Automatic (Turbo Hydramatic 350 or 400, depending on specific build)

Optional

Transmission Type Opt:

Manual (Muncie SM465 4-speed or Saginaw 4-speed)

Features

Automatic Gears:

3-speed

Manual Gears:

4-speed

Fluid Specifications

Automatic Transmission Fluid:

Dexron III (or equivalent)

Manual Transmission Fluid:

GL-4 80W-90 Gear Oil

📐 Dimensions

Exterior

Length:

185.4 inches (4709 mm)

Width:

70.5 inches (1791 mm)

Height:

46.0 inches (1168 mm)

Wheelbase:

98.0 inches (2489 mm)

Front Track:

59.2 inches (1504 mm)

Rear Track:

61.0 inches (1549 mm)

Weights

Curb Weight:

3700 - 3900 lbs (1678 - 1769 kg), varies by options

Gross Vehicle Weight Rating:

Approx. 4500 lbs (2041 kg)

Interior

Seating Capacity:

Cargo

Cargo Volume Rear:

Approx. 15 cu ft (0.42 m³)

🛡️ Safety Features

Ratings

NHTSA Crash Test Results:

Not available for this era using modern standards.

Active Features

Active Safety Features:

Four-wheel disc brakes, limited-slip differential (optional).

Passive Features

Passive Safety Features:

Seat belts (lap and shoulder), padded interior surfaces, collapsible steering column.

💡 Technology Features

Infotainment

Infotainment System:

AM/FM Radio (optional cassette player).

Driver Assistance

Driver Assistance Features:

None (basic driver controls).

Comfort Features

Power Features:

Optional power windows, power door locks, power antenna, tilt-telescope steering wheel.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 miles or 6 months, whichever comes first (recommended for optimal engine health).

Transmission Fluid Change:

Every 24,000 miles or 24 months (automatic), annually (manual) or as per manual.

Spark Plug Replacement:

Every 30,000 miles (check manual for specific type and gap).

Coolant Flush:

Every 24,000 miles or 24 months.

Fluid Specifications

Engine Oil Type:

API SF or SG rated, SAE 10W-30 or 10W-40 (check owner's manual for specific ambient temperature recommendations).

Engine Oil Capacity:

5 quarts (4.7 liters) with filter (454 CID).

Coolant Type:

Ethylene Glycol based antifreeze (50/50 mix with distilled water).

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Wear Items:

Urethane body mounts, suspension bushings, carburetor wear, ignition components (HEI).

Potential Problems:

Vacuum leaks, overheating (especially with AC), carburetor tuning issues, electrical gremlins due to age.

Part Numbers Example

Oil Filter Example:

AC PF2 or equivalent (e.g., Wix 51045, Fram PH8A)

Spark Plug Example:

AC R45TS or equivalent (check manual for exact specification and gap).

📚 Vehicle History

Brand Heritage

Brand Origin:

Chevrolet, a division of General Motors, founded in 1911.

Corvette Legacy:

America's longest-running sports car nameplate, introduced in 1953.

Model Evolution

C3 Generation Years:

1968-1982

1980 Model Year Significance:

Introduction of the Z-58 chassis (FE7 suspension), lighter construction efforts, catalytic converter mandatory for all engines, power reduction due to emissions controls.

Production

Production Location:

St. Louis, Missouri, USA (until 1981); Bowling Green, Kentucky, USA (from 1981 onwards).

1980 Production Numbers:

40,660 units (total Corvette production)

🏆 Awards & Recognition

Recognitions

Automotive Awards:

The C3 Corvette has a timeless design and remains a highly collectible vehicle, often featured in 'best classic sports cars' lists.

Ratings

Enthusiast Ratings:

Highly regarded by enthusiasts for its performance potential and classic styling.

Certifications

Manual Certification:

Professional quality, OEM-level technical documentation.