Segment:
Subcompact/Compact Car
Target Audience:
Budget-conscious buyers, emerging markets
Key Competitors:
Hyundai Excel, Kia Sephia (later), Ford Festiva/Aspire, Mitsubishi Colt/Mirage, Suzuki Swift/Cultus, Nissan Sentra (earlier models).
Design Origin:
Based on the Opel Astra F platform (GM Europe), shared many components.
Value Proposition:
Affordable pricing, practical design, relatively simple mechanics.
Engine:
Detailed overhaul, diagnosis, timing belt replacement, cooling system, lubrication system, fuel system (carburetor/injection depending on variant), ignition system, emissions control.
Transmission:
Manual transmission overhaul and repair, clutch system diagnosis and replacement, automatic transmission overhaul and repair (if applicable to specific markets/engines), drivetrain components.
Brakes:
Front and rear brake system repair, hydraulic system bleeding, disc and drum brake component replacement, parking brake.
Suspension:
Front MacPherson strut suspension, rear torsion beam axle, shock absorber replacement, coil spring service, wheel alignment specifications.
Steering:
Manual steering rack and pinion diagnosis and repair, steering column service.
Electrical System:
Comprehensive wiring diagrams, battery and charging system, starter motor, alternator, lighting systems, fuses and relays, instrument cluster, ignition switch, power windows/locks (if equipped).
Body And Chassis:
Body panel repair and replacement, door and window mechanisms, interior trim removal and installation, underbody protection, jacking points, towing information.
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, spark plug service, fluid checks and top-offs, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common symptoms, fault code interpretation (if applicable to OBD-I/II), electrical troubleshooting flowcharts.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all major systems.
Specifications:
Torque specifications for critical fasteners, fluid capacities, diagnostic values, engine data.
Depth Of Coverage:
Comprehensive, covering basic to advanced repairs and diagnostics for DIY enthusiasts and professional mechanics.
Digital Format:
PDF (most probable)
Searchable:
Yes (if well-digitized PDF)
Illustration Clarity:
High (typical for factory service manuals)
Original Binding:
Spiral-bound or perfect-bound (for physical manuals)
Original Paper:
Durable, often glossy paper for diagrams
Engine Code:
C16SE (1.6L)
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
1598 cc (1.6 Liters)
Horsepower:
~75-85 PS (55-63 kW) at ~5200 rpm (variant dependent)
Torque:
~120-130 Nm (89-96 lb-ft) at ~3000-3600 rpm (variant dependent)
Fuel Delivery:
Multi-point Fuel Injection (MPI) - common for this era, some markets may have had carbureted versions earlier.
Fuel Type:
Unleaded Gasoline (Octane rating appropriate for the market)
Timing Drive:
Timing Belt
Transmission Type:
5-speed Manual
Transmission Type:
3-speed Automatic (less common, market dependent)
Clutch Type:
Dry, Single Plate Clutch
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (check specific manual for exact OEM spec)
Automatic Transmission Fluid:
Dexron III (or equivalent)
Body Styles:
3-door Hatchback, 5-door Hatchback, 4-door Sedan
Length:
~3995 mm (Sedan), ~3850 mm (Hatchback)
Height:
~1420 mm (Sedan), ~1400 mm (Hatchback)
Curb Weight:
~950-1050 kg (depending on body style and equipment)
Gross Vehicle Weight Rating:
Approx. 1400-1500 kg
Trunk Capacity:
~350-400 Liters (Sedan), ~200-250 Liters (Hatchback with rear seats up)
Crash Test Data:
Limited official crash test data readily available for this specific era and market; generally considered basic safety for its class and time.
Braking System:
Front: Ventilated Disc, Rear: Drum (standard). ABS optional on higher trims/later models.
Seatbelts:
3-point front seatbelts, 2-point or 3-point rear seatbelts (market dependent).
Airbags:
Driver airbag optional on higher trims/later models, passenger airbag generally not available.
Chassis Safety:
Crumple zones, reinforced passenger cell (standard GM design philosophy).
Audio System:
Factory AM/FM Radio with Cassette Player; CD player optional on higher trims.
Speakers:
Typically 2 or 4 speakers.
ABS:
Optional on some models/markets.
Auxiliary Ports:
No standard USB or Bluetooth connectivity; aftermarket solutions typically required.
Engine Oil Change:
Every 7,500 - 10,000 km or 6-12 months (whichever comes first), depending on driving conditions.
Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 15,000 - 20,000 km or annually.
Spark Plug Replacement:
Every 30,000 - 40,000 km (depending on plug type).
Timing Belt Replacement:
Every 60,000 - 80,000 km or 4-5 years (critical item, inspect regularly).
Engine Oil:
API SJ/SL, SAE 10W-30 or 5W-30 (check owner's manual for specific viscosity recommendation based on climate).
Coolant:
Ethylene Glycol based coolant, 50/50 mix with distilled water. Protects to -37°C (-34°F).
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron III (if power steering equipped, often not standard).
Common Wear Items:
Clutch wear, suspension bushings, exhaust system, minor electrical gremlins (e.g., door lock actuators, interior lighting).
Engine Reliability:
Generally considered robust for its class when properly maintained. Timing belt failure can cause catastrophic engine damage.
Corrosion:
Rusting in common areas like wheel arches, sills, and around windows can be an issue depending on climate and care.
Manufacturer:
Daewoo Motor Company (South Korea)
Parent Company Era:
During this period, Daewoo was an independent entity before its acquisition by GM.
Predecessor:
Daewoo Nexia (which was a rebadged Opel Kadett E)
Platform Sharing:
Based on the GM T-car platform, specifically sharing underpinnings and engine technology with the Opel Astra F.
Production Location:
South Korea (main), with assembly in other countries for export markets.
Production Years:
1994-1997 (for this specific model designation).
